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> Tony's Subaru Conversion Thread
TonyAKAVW
post May 19 2005, 11:10 AM
Post #1


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Well, I figured since there has been some pickup in momentum on this project that I would start a thread on my progress. Not to mention its a good way to share whatever ideas I pick up along the way.

The project started in January 2003 when I picked up the silver roller pictured below. Its a '74 and was pretty much stripped. It had a suspension and a few other parts but was missing a lot of major things like and engine, transmission, glass, hoods, gas tank, interior, wheels, etc. etc.

The story of my acquisition of this roller is in this thread:

http://www.914world.com/bbs2/index.php?act=...&f=2&t=7991&hl=

After arriving at home:

http://www.914world.com/bbs2/index.php?act=...&f=2&t=8963&hl=

This project got a bit of a slow start. I had to first part and chop up my first 914 and dispose of it. It was badly rusted and where itwasn't rusted it was bondo'd. This was going to be a replacement body for that car.

Then last summer I picked up the yellow '70 roller that is now my daily driver. Since then I've spent most of my 914 time fixing it up and getting it ready for WCC. Now that its in a pretty much stable state and WCC is over I can concentrate on this car.

The current plan is that it will get a Subaru 2.5L naturally aspirated engine in a conversion very similar to Scott Thacher's. The basic timeline is like this:

1. Fix up the body enough to make it roadworthy.
2. Put together the drivetrain (engine, adapter, transmission)
3. Install drivetrain and remaining parts
4. Install an exhaust system and wire up the engine, make it ready to drive
5. Install enough interior to drive it.
6. Drive it around a bit, fix whatever things don't work right
7. Flare the fenders (GT flares)
8. body and paint
9. Finish the interior
10.Performance mods - cams, etc.

I'm hoping that I get it at least roadworthy within a year, and the rest of the stuff within a year after that. Its possible I could get it done faster but we'll see. This is a big project.

Here's the car as it was when I brought it home:




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TonyAKAVW   Tony's Subaru Conversion Thread   May 19 2005, 11:10 AM
TonyAKAVW   Here's a detail picture. This is the weather ...   May 19 2005, 11:12 AM
TonyAKAVW   First job I decided to tackle was taking the inter...   May 19 2005, 11:13 AM
TonyAKAVW   Some more ugliness on the front fender.   May 19 2005, 11:14 AM
TonyAKAVW   Well, the fender was junk, so I removed it.   May 19 2005, 11:15 AM
TonyAKAVW   Heres the floor, stripped to metal.   May 19 2005, 11:23 AM
TonyAKAVW   Another messed up fender. I have since found and ...   May 19 2005, 11:24 AM
TonyAKAVW   The whole interior got treated with metal etch and...   May 19 2005, 11:27 AM
TonyAKAVW   Here's the engine that is going into the car:   May 19 2005, 11:31 AM
Dr Evil   In the first pic your cord is lying in some fluid ...   May 19 2005, 11:33 AM
TonyAKAVW   The motor came with the ECU, wiring harness, and a...   May 19 2005, 11:36 AM
Rotary'14   Congratulations on getting off your ass Tony!...   May 19 2005, 11:39 AM
TonyAKAVW     May 19 2005, 11:42 AM
AndyC   Another scooby doo conversion, I have a friend who...   May 19 2005, 02:58 PM
Scott Carlberg     May 19 2005, 03:32 PM
Aaron Cox   nice ring (tm) reference http://ww...   May 19 2005, 03:54 PM
lapuwali   ...   May 20 2005, 02:16 AM
Hydra   Hey tony, good to see you started working on your ...   May 20 2005, 03:56 AM
d914   other issue would be you would need to find an old...   May 20 2005, 07:28 AM
TonyAKAVW   Spent a few hours today cleaning out the unnecessa...   May 21 2005, 09:13 PM
TonyAKAVW   ll   May 21 2005, 09:14 PM
TonyAKAVW   Some of the metal coming out from the firewall is ...   May 21 2005, 09:14 PM
TonyAKAVW   Next step is to paint over the bare metal with POR...   May 21 2005, 09:15 PM
9144guy   is't that the engine off of ebay? i watched th...   May 21 2005, 09:32 PM
redshift   Dood, your metal cleanup work is beautiful, way cl...   May 21 2005, 09:33 PM
TonyAKAVW  
  May 21 2005, 09:39 PM
scott thacher   9144guy, i will tell ya the suby 2.5 moves out qui...   May 21 2005, 09:43 PM
9144guy   kick a$$   May 21 2005, 09:44 PM
9144guy   i wanted to turbo my 1.8 liter. we had a 930 slant...   May 21 2005, 09:52 PM
TonyAKAVW   I have begun thinking about how to do the radiator...   May 21 2005, 10:22 PM
scott thacher   here is a cheap and easy way to get engine bay lig...   May 21 2005, 10:29 PM
redshift  
  Jun 22 2005, 12:33 PM
phantom914   htt...   Jun 22 2005, 12:47 PM
TonyAKAVW   I didn't know that there were fans that mounte...   Jun 22 2005, 12:51 PM
Dr Evil   Put rollers in the lip of the scoop to help preser...   Jun 22 2005, 01:00 PM
redshift   I am not sure that thing needs a grappling hook......   Jun 22 2005, 01:03 PM
phantom914   If you use fans that are powerful enough and alter...   Jun 22 2005, 01:08 PM
TonyAKAVW  
  Jun 22 2005, 01:31 PM
redshift   I don't know if it would try to stall the fans...   Jun 22 2005, 02:07 PM
Travis Neff   I'll toss this thought out.. The 73+ cars had...   Jun 22 2005, 02:13 PM
plymouth37  
  Jun 22 2005, 06:20 PM
Mueller   Tony, I say ditch the frankenstien looking bolt-t...   Jun 22 2005, 07:08 PM
TonyAKAVW   oooooooh composites. You know, the thought had ...   Jun 22 2005, 07:28 PM
scott thacher   mike can i use your mill, i have a few things that...   Jun 22 2005, 07:29 PM
redshift   Make it out of mahogany. M   Jun 22 2005, 07:37 PM
plymouth37   I hope that your radiator works. it is a really co...   Jun 23 2005, 11:02 AM
scott thacher   dana FYI his is a na 2.5 as well, although i think...   Jun 23 2005, 12:35 PM
TonyAKAVW   Yup, its a 2.5 N/A. I'm sure that putting in ...   Jun 23 2005, 07:07 PM
plymouth37   mine is a turbo and it is amazing how fast that ti...   Jun 24 2005, 10:19 AM
TonyAKAVW   I met a major milestone in the wiring department t...   Jun 26 2005, 12:24 PM
scott thacher   that looks like you are mising a few plugs, but i ...   Jun 26 2005, 12:32 PM
Dr Evil   WTG! Very nice. http://ww...   Jun 26 2005, 12:44 PM
TonyAKAVW   Yes a few things are missing form the picture... ...   Jun 26 2005, 12:46 PM
TonyAKAVW   And now for the description of "the box." The ...   Jun 26 2005, 12:54 PM
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