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> Tony's Subaru Conversion Thread
TonyAKAVW
post May 19 2005, 11:10 AM
Post #1


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From: Redondo Beach, CA
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Well, I figured since there has been some pickup in momentum on this project that I would start a thread on my progress. Not to mention its a good way to share whatever ideas I pick up along the way.

The project started in January 2003 when I picked up the silver roller pictured below. Its a '74 and was pretty much stripped. It had a suspension and a few other parts but was missing a lot of major things like and engine, transmission, glass, hoods, gas tank, interior, wheels, etc. etc.

The story of my acquisition of this roller is in this thread:

http://www.914world.com/bbs2/index.php?act=...&f=2&t=7991&hl=

After arriving at home:

http://www.914world.com/bbs2/index.php?act=...&f=2&t=8963&hl=

This project got a bit of a slow start. I had to first part and chop up my first 914 and dispose of it. It was badly rusted and where itwasn't rusted it was bondo'd. This was going to be a replacement body for that car.

Then last summer I picked up the yellow '70 roller that is now my daily driver. Since then I've spent most of my 914 time fixing it up and getting it ready for WCC. Now that its in a pretty much stable state and WCC is over I can concentrate on this car.

The current plan is that it will get a Subaru 2.5L naturally aspirated engine in a conversion very similar to Scott Thacher's. The basic timeline is like this:

1. Fix up the body enough to make it roadworthy.
2. Put together the drivetrain (engine, adapter, transmission)
3. Install drivetrain and remaining parts
4. Install an exhaust system and wire up the engine, make it ready to drive
5. Install enough interior to drive it.
6. Drive it around a bit, fix whatever things don't work right
7. Flare the fenders (GT flares)
8. body and paint
9. Finish the interior
10.Performance mods - cams, etc.

I'm hoping that I get it at least roadworthy within a year, and the rest of the stuff within a year after that. Its possible I could get it done faster but we'll see. This is a big project.

Here's the car as it was when I brought it home:




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TonyAKAVW   Tony's Subaru Conversion Thread   May 19 2005, 11:10 AM
TonyAKAVW   Overall length including the nipple (which looks...   Apr 24 2007, 11:55 PM
TonyAKAVW   Yesterday I took the first step in placing the rad...   Apr 30 2007, 11:05 AM
TonyAKAVW   with paint!   Apr 30 2007, 11:07 AM
Elliot Cannon   That's a huge inlet hole! How will the ai...   Apr 30 2007, 12:50 PM
TonyAKAVW   I didn't get time to cut the outlet holes, but...   Apr 30 2007, 01:02 PM
fat73   I didn't get time to cut the outlet holes, bu...   Jun 8 2007, 03:52 PM
skline   I vote aluminum, all the good ones use aluminum as...   Apr 30 2007, 02:38 PM
Crazyhippy   Add a brace from the latch to the floor.... .5x.12...   Apr 30 2007, 09:57 PM
toon1   I noticed you are using a cable shift setup. Is it...   Apr 30 2007, 10:56 PM
Crazyhippy   Mine has a stock(ish) shifter. Had to re-make the ...   Apr 30 2007, 11:04 PM
toon1   Mine has a stock(ish) shifter. Had to re-make the...   Apr 30 2007, 11:18 PM
Crazyhippy   I did a break down of my costs HERE!!...   Apr 30 2007, 11:30 PM
silver arrow   I did a break down of my costs HERE!!...   Feb 28 2008, 04:48 PM
jimkelly   http://www.914world.com/bbs2/index.php?showtopic=4...   Jul 17 2008, 04:27 PM
toon1   thought the NA was part of the serial #. HOw do...   Apr 30 2007, 11:52 PM
Crazyhippy   thought the NA was part of the serial #. HOw d...   May 1 2007, 12:00 AM
fat73   thought the NA was part of the serial #. HOw ...   Jun 8 2007, 03:43 PM
toon1   I went to the link and checked the costs, not bad....   May 1 2007, 12:06 AM
TonyAKAVW   My conversion cost somewhere around $3000 to ...   May 1 2007, 12:54 AM
toon1   Tony, i noticed you have the front of the car cuto...   May 1 2007, 09:22 AM
TonyAKAVW   I don't have the radiator moutned yet. I just...   May 1 2007, 10:50 AM
914-8   This is probably obvious to you, but in case it...   May 1 2007, 12:02 PM
jimkelly   you finally caved in - good form you : ) this is ...   May 1 2007, 03:55 PM
TonyAKAVW   I have thought about using a Subaru transmission a...   May 1 2007, 04:24 PM
Porcharu   I have thought about using a Subaru transmission ...   May 2 2007, 10:49 AM
drive-ability   If I do another engine conversion and I am sure I ...   May 1 2007, 04:37 PM
TonyAKAVW   So last weekend I got the front opening for the ra...   May 6 2007, 11:26 PM
fat73   So last weekend I got the front opening for the r...   Jun 8 2007, 03:47 PM
Crazyhippy   Nice work...   May 9 2007, 02:20 AM
Aaron Cox   we need installed pics!   May 9 2007, 12:28 PM
TonyAKAVW   Maybe by this weekend. I've got to rivet on s...   May 9 2007, 12:34 PM
pankopp   so what did you ever do with the fuel pump return?...   Jun 8 2007, 02:01 PM
Luke   Fat73 , How big is the Ron Davis core ? .. I...   Jun 8 2007, 08:49 PM
fat73   Fat73 , How big is the Ron Davis core ? .. I...   Jun 8 2007, 09:13 PM
fat73   Fat73 , How big is the Ron Davis core ? .. I...   Jun 8 2007, 09:30 PM
fat73   Fat73 , How big is the Ron Davis core ? .. I...   Jun 9 2007, 08:42 AM
Luke   Thanks for all the great advice .. I wasn't s...   Jun 10 2007, 04:30 PM
TonyAKAVW   Installed radiator.   Jun 10 2007, 04:49 PM
TonyAKAVW   ..   Jun 10 2007, 04:50 PM
TonyAKAVW   Next step is to fix up the front trunk area for so...   Jun 10 2007, 04:59 PM
fat73   Next step is to fix up the front trunk area for s...   Jun 10 2007, 07:10 PM
eric914   Whose motor mounts are these?   Jun 10 2007, 07:19 PM
bondo   Whose motor mounts are these? Snicker. :rolle...   Jun 10 2007, 07:22 PM
fat73   Whose motor mounts are these? The crossbar is ...   Jun 10 2007, 08:33 PM
eric914   Exactly why I ask :)   Jun 10 2007, 07:26 PM
pankopp   Any information on fuel Pump? I asked earlier, bu...   Jun 11 2007, 09:07 AM
TonyAKAVW   I did see the question but didn't get a chance...   Jun 11 2007, 10:51 AM
jsteele22   Hey Tony, Nice work on the radiator. Just cur...   Jun 11 2007, 03:59 PM
TonyAKAVW   Here's a price breakdown of my front radiator ...   Jun 11 2007, 04:05 PM
TonyAKAVW   I used an air body saw from Harbor Freight. ...   Jun 11 2007, 04:08 PM
toon1   It looks like everyone is routing the air out of t...   Jun 11 2007, 04:12 PM
fat73   It looks like everyone is routing the air out of ...   Jun 11 2007, 04:34 PM
toomanyinkc   It may be hard to see where you're going wh...   Jun 11 2007, 09:03 PM
jsteele22   It looks like everyone is routing the air out of ...   Jun 11 2007, 06:24 PM
Zundfolge   It looks like everyone is routing the air out of ...   Jul 17 2008, 04:52 PM
TonyAKAVW   I have seen pictures of one car who went out the f...   Jun 11 2007, 05:18 PM
fat73   I have seen pictures of one car who went out the ...   Jun 11 2007, 05:43 PM
toon1   It looks like everyone is routing the air out of...   Jun 11 2007, 09:11 PM
mrdezyne   Ed, I'm with you on the hood idea. Not sure i...   Jun 12 2007, 10:01 AM
fat73   Ed, I'm with you on the hood idea. Not sure ...   Jun 12 2007, 10:10 AM
mrdezyne   (second pic) Instead of an open trunk to use as a ...   Jun 12 2007, 10:08 AM
mrdezyne   ok, one more tidbit on the floor idea. There is a...   Jun 12 2007, 10:12 AM
pankopp   tony, With your coolant tank, did you leave the t...   Aug 22 2007, 03:36 PM
TonyAKAVW   Since I re-did the cooling system I ended up cappi...   Aug 22 2007, 07:14 PM
martin914   hi tony i have been reading your thread with a lot...   Sep 9 2007, 12:19 PM
Brando   Only problem I can see with hood vents on the top ...   Sep 9 2007, 01:59 PM
TonyAKAVW   I drive my 914 every day. In the full year that I...   Sep 9 2007, 02:14 PM
neo914-6   I drive my 914 every day. In the full year that ...   Jul 28 2008, 05:18 PM
Brando   On the reliability note... If you follow proper ma...   Sep 9 2007, 02:20 PM
martin914   On the reliability note... If you follow proper m...   Sep 14 2007, 07:20 PM
TonyAKAVW   Well, there is some news to report. I think my st...   Dec 17 2008, 11:35 AM
bfrymire   Well, there is some news to report. I think my s...   Feb 18 2010, 08:26 PM
914helo   Tony, my EG33 engine conversion, out of an SVX, is...   Dec 17 2008, 12:25 PM
TonyAKAVW   I finally got exhaust pipes installed! Until ...   Apr 3 2009, 05:46 PM
westgl   NICE! I think it's great that you have f...   Apr 5 2009, 08:37 PM
TonyAKAVW   I will definitely do some videos shortly! The...   Apr 5 2009, 10:38 PM
hwyix   I will definitely do some videos shortly! Th...   Feb 14 2018, 06:03 PM
JRust   I will definitely do some videos shortly! T...   Feb 14 2018, 06:15 PM
mgp4591   [quote name='hwyix' post='2579142' date='Feb 14 2...   Feb 15 2018, 04:15 AM
malaga_red75   Hey Tony!!! I just got my car started...   Feb 18 2010, 04:14 PM
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