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> How does it look?, The damage to cylinder 2 more pics added
'73-914kid
post Nov 29 2017, 04:32 PM
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I've built three motors with the melling oil pumps. All make great oil pressure.
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McMark
post Nov 29 2017, 05:30 PM
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I've never used a Melling, but it'll definitely pump oil. What I heard was that they tend to leak. But use the sealant I mentioned and you should be fine.

With new heads and the AAPistons 96mm P&C you'll probably end up around 8.25:1 compression out of the box. You can push that up a bit, but it'll take some machine work to do it.

Those pistons shouldn't be going that high. Are there shims under the cylinders now? Those might be 96mm pistons designed for a 66mm crank. Doesn't really matter now though.
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bbrock
post Nov 29 2017, 05:56 PM
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Here's one of several threads that made me decide to take the Melling off my engine and reinstall the stock pump. http://www.914world.com/bbs2/index.php?showtopic=260866 But then there are threads about how the stock pump will ruin your engine.http://www.914world.com/bbs2/index.php?sho...44392&st=20 I even read that quality control on Schadek pumps have gone to hell. https://www.thesamba.com/vw/forum/viewtopic...asc&start=0

(IMG:style_emoticons/default/blink.gif) (IMG:style_emoticons/default/confused24.gif)

Probably best to stop reading. (IMG:style_emoticons/default/screwy.gif) But there is some good advice on keeping the Melling from leaking on that first thread.
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nditiz1
post Nov 29 2017, 06:16 PM
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QUOTE(bbrock @ Nov 29 2017, 03:56 PM) *

Here's one of several threads that made me decide to take the Melling off my engine and reinstall the stock pump. http://www.914world.com/bbs2/index.php?showtopic=260866 But then there are threads about how the stock pump will ruin your engine.http://www.914world.com/bbs2/index.php?sho...44392&st=20 I even read that quality control on Schadek pumps have gone to hell. https://www.thesamba.com/vw/forum/viewtopic...asc&start=0

(IMG:style_emoticons/default/blink.gif) (IMG:style_emoticons/default/confused24.gif)

Probably best to stop reading. (IMG:style_emoticons/default/screwy.gif) But there is some good advice on keeping the Melling from leaking on that first thread.


Jake and Mark both advocate not to use the stock pump. I'll keep the melling for now and use the sealant.

@ Mark - There is a shim under each cylinder. I need to get my digital portion of my caliper working again to check its thickness. Looks to be about a .010 shim.
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yeahmag
post Nov 29 2017, 06:20 PM
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That shim no longer matters. You need to measure the deck height and cc the cylinder heads to get your CR. You can use the following link to figure out your CR after that:

http://cbperformance.com/v/enginecalc.html

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barefoot
post Nov 30 2017, 06:14 AM
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You have not mentioned exhaust valves, hope you're not re-using the other valves.
DO NOT trust 40 year old sodium filled exhaust valves, replace them with SS valves, they're fairly cheap. ( I have not been able to source new sodium filled valves)
I had an exhaust valve break just like yours while just removing valves for a general rebuild.
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nditiz1
post Nov 30 2017, 06:47 AM
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QUOTE(barefoot @ Nov 30 2017, 04:14 AM) *

You have not mentioned exhaust valves, hope you're not re-using the other valves.
DO NOT trust 40 year old sodium filled exhaust valves, replace them with SS valves, they're fairly cheap. ( I have not been able to source new sodium filled valves)
I had an exhaust valve break just like yours while just removing valves for a general rebuild.


Planning on getting all new heads built by Len (HAM) so Manley valves, Crower springs.
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