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> Double relay connector, square peg in round hole
troth
post Oct 29 2018, 11:14 AM
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Trying to track down a hard starting problem. I'm convinced it's spark related. I've been trying to track this down for over a year now. It starts every time, but sometimes it takes a few seconds or even a few minutes of cranking to get it going.

I have a feeling it's related to my dual relay not having a good connection with the plug. I found an old thread where @malcolm2 had a similar issue with his relay. Here's his picture:

(IMG:http://www.914world.com/bbs2/uploads/post-13139-1370716659.jpg)

The plug doesn't really go up all the way into the relay. I tried shaving down the edges of the plug, but now it doesn't want to stay up. I'm afraid it's going to vibrate out, create a big short, and catch my engine on fire.

Is there a solution that doesn't involve duct tape? (IMG:style_emoticons/default/smash.gif) Should I try to track down a metal relay instead of the plastic one I have? I saw an NOS one a few months ago for $30, should have jumped on it (IMG:style_emoticons/default/headbang.gif) Is there a source for the proper plug/connector?
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Posts in this topic
troth   Double relay connector   Oct 29 2018, 11:14 AM
dr914@autoatlanta.com   1.8 only dual relay has nothing to do with the spa...   Oct 29 2018, 11:17 AM
troth   1.8 only dual relay has nothing to do with the sp...   Oct 29 2018, 11:19 AM
JeffBowlsby   Have you tried simply trimming the tabs on the rel...   Oct 29 2018, 11:17 AM
troth   Have you tried simply trimming the tabs on the re...   Oct 29 2018, 11:26 AM
troth   I've noticed the fuel pump doesn't come on...   Oct 29 2018, 11:24 AM
JeffBowlsby   Remove the wire terminals (carefully do not break ...   Oct 29 2018, 11:36 AM
914Sixer   I have an original used relay if your interested. ...   Oct 29 2018, 06:05 PM
Big Len   Trim the black plastic guides down and use a zip t...   Oct 29 2018, 07:41 PM
jim_hoyland   BTW: I previously posted a simple procedure to tes...   Oct 30 2018, 09:07 AM
timothy_nd28   The dual relay does not supply power to the igniti...   Oct 30 2018, 01:02 PM
troth   Thanks for all the tips. I'll give them all a ...   Oct 30 2018, 04:16 PM
malcolm2   It has been way too long since I solved this probl...   Nov 1 2018, 08:13 AM
troth   Ok so only getting a 0.2 V drop from ignition swit...   Nov 2 2018, 11:23 AM
troth   I'm getting 12 volts at the ignition switch. W...   Nov 2 2018, 11:45 AM
dr914@autoatlanta.com   have you removed cleaned and reinstalled the trans...   Nov 2 2018, 01:01 PM
troth   Yes I did that a few months ago. I'm getting g...   Nov 2 2018, 01:37 PM
dr914@autoatlanta.com   with a charged and well connected battery, if the ...   Nov 2 2018, 02:02 PM
troth   with a charged and well connected battery, if the...   Nov 16 2018, 05:34 PM
malcolm2   12.0 is not a good number (or voltage for a health...   Nov 16 2018, 08:45 PM


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