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> Fresh air box install video, be afraid. be very afraid
iankarr
post Dec 9 2018, 10:28 PM
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The wrencher formerly known as Cuddy_K
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Hi Guys,

Had a great time with @ValcoOscar , @914-300hemi , @mike_D and @secondwind working on @914_7T3 's car yesterday and shot this video while we refurbed and installed his fresh air box. My hands still hurt, but hopefully this video helps the greater good.

Shout out as always to @mikey914 and @matty900

Enjoy...


https://www.youtube.com/watch?v=Uhs6pedBOXM
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barefoot
post Dec 13 2018, 09:04 AM
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I just did mine, getting the fresh air box in was not too hard. I did loosen the 2 braces and also loosened the wiper assembly as it was interfering with getting the box in all the way.
The Really painful part was re-attaching the control cable at the back side. There was NO way to pre-attach the cable before positioning the box as it isn't long enough without dis-connecting it from the dash control levers, and that would have been even more painful.
Getting the cable into the lever isn't too bad but but getting the clip snapped back on drove me crazy. I finally got it snapped in but was about to go the the hardware store to buy some long heavy duty needle nose pliers.
Attaching the electrical cable was fairly easy.

Good luck out there
Barefoot
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iankarr
post Dec 13 2018, 09:47 AM
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The wrencher formerly known as Cuddy_K
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QUOTE(barefoot @ Dec 13 2018, 10:04 AM) *

I just did mine, getting the fresh air box in was not too hard. I did loosen the 2 braces and also loosened the wiper assembly as it was interfering with getting the box in all the way.
The Really painful part was re-attaching the control cable at the back side. There was NO way to pre-attach the cable before positioning the box as it isn't long enough without dis-connecting it from the dash control levers, and that would have been even more painful.
Getting the cable into the lever isn't too bad but but getting the clip snapped back on drove me crazy. I finally got it snapped in but was about to go the the hardware store to buy some long heavy duty needle nose pliers.
Attaching the electrical cable was fairly easy.

Good luck out there
Barefoot


Yep, that's pretty much the deal. Getting the clip on the bottom cable involves aligning it perfectly straight with the bracket (blindly by feel) and using enough force to bend the clip around the sheath and lock it in. Long needle nose pliers are the tool of choice...but it's difficult to find a good angle for them to grab just the top of the clip. You may need to move the lever / cable a bit to clear the hardware which moves the vanes. Also...make very sure you're attaching the fan control cable (the top slider on the control inside the car)...and that the sheath is sandwiched between the clip and the bracket so you don't have to go through that pain more than once. Ask me how I know...
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Posts in this topic
cuddy_k   Fresh air box install video   Dec 9 2018, 10:28 PM
914_7T3   @cuddy_k Video came out great and glad that this ...   Dec 9 2018, 11:27 PM
cuddy_k   If you listen closely, there are still a few ...   Dec 9 2018, 11:30 PM
raynekat   And "now" it's time to attach the ca...   Dec 10 2018, 12:41 AM
cuddy_k   And "now" it's time to attach the c...   Dec 10 2018, 01:25 AM
914_7T3   And "now" it's time to attach the ...   Dec 10 2018, 09:43 PM
cuddy_k   Also helpful to have extra clamps on hand as the...   Dec 11 2018, 01:02 PM
bbrock   Ummm.. yeah. If I hadn't installed the wrong...   Dec 11 2018, 03:26 PM
bbrock   Is there a good source for those clamps other th...   Dec 11 2018, 05:44 PM
euro911   [quote name='bbrock' post='2673094' date='Dec 11 2...   Dec 11 2018, 08:45 PM
porschetub   Yep not easy,would think a new seal would make it ...   Dec 10 2018, 01:04 AM
euro911   Hell, I would have told my wife to wake me up earl...   Dec 10 2018, 01:44 AM
Porschef   Will there be a cable attaching video? Cuz that...   Dec 10 2018, 05:41 AM
jim_hoyland   Thanks you ! Great How-T0 video; gotta see the...   Dec 10 2018, 07:18 AM
DRPHIL914   I agree with previous post about the clamp, this i...   Dec 10 2018, 08:51 AM
Mikey914   Great video. I've had many folks ask how to in...   Dec 10 2018, 11:24 AM
cuddy_k   Thanks guys. I took some stills when I was install...   Dec 10 2018, 03:12 PM
rstover   I always appreciate postings on tips and tricks. ...   Dec 10 2018, 06:27 PM
euro911   I just added the air box gaskets to my existing 91...   Dec 10 2018, 07:06 PM
914_7T3   I just added the air box gaskets to my existing 9...   Dec 10 2018, 09:34 PM
cuddy_k   @rstover Interesting idea to separate the box. I ...   Dec 10 2018, 07:57 PM
rstover   [b]@[url=http://www.914world.com/bbs2/index.php?s...   Dec 10 2018, 08:20 PM
Mikey914   [b]@[url=http://www.914world.com/bbs2/index.php?...   Dec 10 2018, 09:14 PM
rstover   Don't want to hijack thread, but here is a pic...   Dec 10 2018, 08:46 PM
914werke   [quote name='euro911' post='2672872' date='Dec 10...   Dec 10 2018, 10:16 PM
Big Len   Where's the "Like" button? Good jo...   Dec 11 2018, 06:15 PM
76-914   That's a neat trick, Ian. Good job and great v...   Dec 11 2018, 09:08 PM
ThinAir   Really appreciate this. I'll add my vote for t...   Dec 12 2018, 11:16 PM
barefoot   I just did mine, getting the fresh air box in was ...   Dec 13 2018, 09:04 AM
cuddy_k   I just did mine, getting the fresh air box in was...   Dec 13 2018, 09:47 AM


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