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> 1973 2.0L Rustoration, Restoration turned OT garage build
Superhawk996
post Dec 21 2018, 04:10 PM
Post #1


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From: Woods of N. Idaho
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I purchased my first 914 back in 1987 (1973 1.7L) and had that car for nearly a decade and I personally put over 100,000 miles on it before it ultimately fell victim to a negligent driver that drove into the back end of it at about 40 mph while the vehicle was stopped at a red light. That rear end crash totaled the vehicle but what is amazing is how well it crumpled (early crush zones!) due to the kink in the frame where the halfshafts are. Everyone walked away unharmed.

I replaced it with a 1991 Miata. Great car in its own right but I've always missed my 914.

Purchased this "replacement" in May 2018 as a known poster child for a complete right side longitudinal rustoration.

This vehicle had been put into storage inside a pole barn around 2004 as far as I can tell.

Vehicle initially purchased in non-running condition:
Engine couldn't be started.
Transmission shift linkage was disconnected
Half shafts and CV's were in pieces, and the wheel stubs were not installed therefore the vehicle couldn't even be rolled without risking having the rear wheel separate from within the bearing.
Fiberglass laid into the floorpan . . . that can't be a good sign.

Vehicle looks great . . . until I got under it.

I spent the better part of the summer putting the items above back together and trying to confirm that it would:
1) Run under its own power
2) Drive though the neighborhood and shift though all gears.

Attached Image

Looks pretty nice eh?

Here is what is lurking underneath once the rockers came off.

Attached Image

and when I started cutting back the rust. Oh my . . . .

Attached Image
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Posts in this topic
Superhawk996   1973 2.0L Rustoration   Dec 21 2018, 04:10 PM
Superhawk996   So I got around to splitting the case and the resu...   May 5 2019, 08:44 AM
bbrock   Gross! The curse of a great "beginner...   May 5 2019, 10:10 AM
Superhawk996   By the way, This engine had at least enough oil ...   May 5 2019, 10:37 AM
bbrock   Brent, if you have a breather that would be stell...   May 5 2019, 07:43 PM
Superhawk996   [quote name='Superhawk996' post='2711230' date='M...   May 6 2019, 04:34 PM
Superhawk996   :confused: Can’t catch a break. Both rod and ...   May 5 2019, 05:47 PM
bbrock   I assume this is to prevent oil from splashing int...   May 6 2019, 05:56 PM
Superhawk996   I hate to even ask. What's the 3rd hole for? ...   May 6 2019, 06:28 PM
bbrock   Ha! Never noticed the third hole before. The...   May 6 2019, 09:17 PM
bbrock   BTW, might not be clear in the pics, but the third...   May 6 2019, 09:18 PM
FourBlades   Great job on the build! Really enjoying the t...   May 7 2019, 07:40 AM
Superhawk996   Great job on the build! Really enjoying the ...   May 7 2019, 08:01 AM
FourBlades   I find it helps not to: (1) Add up how much longe...   May 7 2019, 09:39 AM
Superhawk996   My stitches are all healed up and I'm looking ...   May 16 2019, 06:01 PM
914_7T3   I've been collecting up parts to put my en...   May 17 2019, 06:54 PM
bbrock   Great progress! Anyone know what the CR on th...   May 16 2019, 07:18 PM
Superhawk996   Great progress! Anyone know what the CR on t...   May 16 2019, 07:32 PM
Superhawk996   I did a little more "clean" work yesterd...   May 19 2019, 09:36 AM
914_7T3   I did a little more "clean" work yester...   May 19 2019, 10:41 AM
Superhawk996   Why didn't you say so, I have an extra trigg...   May 19 2019, 11:14 AM
Superhawk996   Finally got a call from the machine shop that was ...   Jun 4 2019, 06:40 PM
bbrock   Finally got a call from the machine shop that was...   Jun 4 2019, 06:54 PM
Superhawk996   Is the plan to put the guts of the engine you ju...   Jun 4 2019, 07:12 PM
euro911   Now for the bad news. One cylinder is cracked at ...   Sep 18 2019, 12:57 PM
Superhawk996   Now for the bad news. One cylinder is cracked at...   Sep 18 2019, 02:55 PM
Superhawk996   The crank actually did polish out pretty well but ...   Jun 4 2019, 06:46 PM
Superhawk996   Also as a point of note, KevinW donated a 017 CHT ...   Jun 4 2019, 07:16 PM
Superhawk996   Tool Of The Day Post. I've been working to ...   Jun 9 2019, 11:29 AM
Superhawk996   Well it's been a while since I posted to this ...   Aug 28 2019, 06:27 PM
bbrock   Now in the process of comparing tin between the ...   Aug 28 2019, 07:57 PM
Superhawk996   Let me know if you want to borrow the stamps, or...   Aug 29 2019, 05:04 AM
Superhawk996   More tin work in progress. Tin on GA004310 was ...   Sep 2 2019, 09:18 AM
Superhawk996   Well, 9/17 was my final skin graft surgery so I...   Sep 18 2019, 02:45 AM
Superhawk996   Not having enough to do with two 2.0L engines alre...   Sep 18 2019, 03:02 AM
defianty   Nice work.   Sep 18 2019, 03:02 AM
Superhawk996   As I mentioned over in the buid thread for GA00009...   Sep 18 2019, 03:36 AM
Superhawk996   After pulling all rocker covers, I did a leakdown....   Sep 18 2019, 03:47 AM
Superhawk996   Next order of business is to get the shroud pulled...   Sep 18 2019, 03:50 AM
Superhawk996   Removal of the shroud came with a few unpleasant s...   Sep 18 2019, 04:13 AM
Superhawk996   So finally after much cursing and a little more di...   Sep 18 2019, 04:19 AM
bbrock   Your sanity was never in question. It's 5am a...   Sep 18 2019, 04:31 AM
Superhawk996   Your sanity was never in question. It's 5am ...   Sep 18 2019, 04:43 AM
914_7T3   Your sanity was never in question. It's 5am ...   Sep 18 2019, 10:33 AM
Superhawk996   and it's more like your insanity was never i...   Sep 18 2019, 03:04 PM
euro911   Even some folks who have rust-free cars still don...   Sep 18 2019, 06:32 PM
Superhawk996   OK - Feeling better and getting back at it. 1st ...   Sep 28 2019, 10:55 AM
Superhawk996   Now here's the real mystery. I'm a bit ...   Sep 28 2019, 11:14 AM
Superhawk996   Given that I now have three engines in pieces, kee...   Sep 28 2019, 11:30 AM
bbrock   I've never touched a real Porsche engine so am...   Sep 28 2019, 01:39 PM
mepstein   I've never touched a real Porsche engine so a...   Sep 28 2019, 01:53 PM
Superhawk996   I've never touched a real Porsche engine so a...   Sep 30 2019, 08:03 PM
Superhawk996   After much sweating and maybe a little swearing he...   Sep 30 2019, 07:03 PM
mepstein   Just saying... :D   Sep 30 2019, 07:12 PM
Superhawk996   @Mepstein You had me tempted but I'm not a c...   Sep 30 2019, 07:23 PM
sixnotfour   Wow, that sucks.weird porosity down in oil hole to...   Oct 1 2019, 09:44 AM
Superhawk996   Wow, that sucks.weird porosity down in oil hole t...   Oct 1 2019, 10:31 AM
mepstein   We are seeing this often on 2.7’s   Oct 1 2019, 10:53 AM
Superhawk996   We are seeing this often on 2.7’s Apparentl...   Oct 1 2019, 11:02 AM
mb911   Also know that there is considered "acceptabl...   Oct 3 2019, 06:54 PM
Superhawk996   @mb911 :agree: You are correct for sure. T...   Oct 3 2019, 07:27 PM
GTSandberg   Inspiring thread, lots of knowledge and know how...   Oct 4 2019, 07:20 AM
Superhawk996   Continued tear down of the case has finally result...   Oct 9 2019, 06:49 PM
914forme   You ever thought about picking up another case? I...   Oct 10 2019, 07:11 PM
porschetub   Looks like that case has been 'fretting" ...   Oct 10 2019, 08:49 PM
Superhawk996   Looks like that case has been 'fretting...   Oct 13 2019, 09:32 AM
porschetub   Looks like that case has been 'fretting...   Oct 14 2019, 11:40 PM
Superhawk996   Spent some time wrestling with parts. I finally...   Oct 13 2019, 09:13 AM
Superhawk996   Also had more fun than a barrel of monkeys trying ...   Oct 13 2019, 09:27 AM
mepstein   Also had more fun than a barrel of monkeys trying...   Oct 13 2019, 12:09 PM
bbrock   Those @#$% exhaust studs. About a third of m...   Oct 13 2019, 11:34 AM
Superhawk996   Well each day it seems I have a couple of wins and...   Oct 13 2019, 05:08 PM
Superhawk996   Now for the loss of the day. In the process of...   Oct 13 2019, 05:30 PM
Superhawk996   Goodies arrived in the mail this week: Ben fixe...   Nov 9 2019, 12:54 PM
mb911   Glad your happy with it.. The mag welding is alway...   Nov 9 2019, 01:38 PM
mepstein   I’ll take mine welded. Thanks Ben.   Nov 9 2019, 02:30 PM
porschetub   Excellent to see the fan housing repaired..many ov...   Nov 9 2019, 03:15 PM
mepstein   Excellent to see the fan housing repaired..many o...   Nov 9 2019, 04:29 PM
Superhawk996   I couldn't be happier with Ben's work. ...   Nov 9 2019, 04:47 PM
Superhawk996   Did a little measuring and it turns out that the b...   Nov 10 2019, 07:19 PM
Superhawk996   I also did a little machine work on the GA004310 c...   Nov 10 2019, 07:31 PM
gereed75   This may not be a fix that meets your standard, bu...   Nov 10 2019, 11:35 PM
Superhawk996   This may not be a fix that meets your standard, b...   Nov 11 2019, 06:04 AM
Superhawk996   I've also considering 1/8" NPT Heli-coils...   Nov 11 2019, 06:27 AM
Superhawk996   I pulled the trigger on fabrication of a ferrule t...   Nov 11 2019, 07:38 PM
Superhawk996   Sorry to be jumping back and forth between the Typ...   Nov 14 2019, 08:13 AM
Superhawk996   Looks like the 3/8" NPT plugs are going to be...   Nov 14 2019, 10:17 AM
kroelofsen   :trophy: That is realy nice work! With the rig...   Nov 14 2019, 11:33 AM
Superhawk996   :trophy: That is realy nice work! With the ri...   Nov 14 2019, 12:39 PM
Superhawk996   Given that I've had the sickness for about 30 ...   Nov 14 2019, 12:55 PM
Superhawk996   2.4L case, rods, and heads are now off to Ollies. ...   Nov 24 2019, 04:01 PM
Superhawk996   The negative cash flow from the 914 is bad enough ...   Nov 24 2019, 04:15 PM
porschetub   Really impressed with your machine skills I have t...   Nov 24 2019, 04:35 PM
Superhawk996   Really impressed with your machine skills I have ...   Nov 24 2019, 07:09 PM
Superhawk996   One minor project completed today between Honey-Do...   Nov 24 2019, 07:15 PM
eatpez   I love this thread and love the fact that you are ...   Nov 25 2019, 11:27 AM
Superhawk996   @eatpez Reddy Heater 55000 BTU kerosene heater h...   Nov 25 2019, 06:59 PM
bbrock   Brent Brock Has done amazing work out of a Harbor...   Nov 25 2019, 11:06 PM
Superhawk996   Well another win some lose some day. Picked up ...   Nov 29 2019, 03:23 PM
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