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> Rebuiding Inside-out
bkrantz
post Jan 26 2020, 09:32 PM
Post #181


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One on each sill, welded onto the seam at the center of each dent.


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bkrantz
post Jan 26 2020, 09:33 PM
Post #182


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Slide hammer in action. Each side took a good number of hard hits to get close to straight.


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bkrantz
post Jan 26 2020, 09:34 PM
Post #183


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Left side, after cutting off the stud and grinding away the weld.


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bkrantz
post Jan 26 2020, 09:35 PM
Post #184


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And the right side.


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bkrantz
post Jan 26 2020, 09:37 PM
Post #185


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Item #3: patching the hole in the front inner right sill, where rust ate through (fortunately from outside in). Here's the hole after cutting.


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bkrantz
post Jan 26 2020, 09:39 PM
Post #186


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I made a patch from a section of 914 front fender.


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bkrantz
post Jan 26 2020, 09:40 PM
Post #187


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Patch in place. Magnets are helpful.


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bkrantz
post Jan 26 2020, 09:41 PM
Post #188


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Welded in place.


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bkrantz
post Jan 26 2020, 09:42 PM
Post #189


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And after grinding. I was less aggressive, and left some of the weld since the sheet metal here is relatively thin.


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Kansas 914
post Jan 27 2020, 07:30 AM
Post #190


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(IMG:style_emoticons/default/welder.gif)

The great work continues!
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FourBlades
post Jan 27 2020, 11:25 AM
Post #191


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Nice job, making great progress! (IMG:style_emoticons/default/beerchug.gif)

John
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bkrantz
post Jan 27 2020, 09:40 PM
Post #192


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Thanks, guys. Keeping the progress going...

Item #4: the. front floor corners. Here's the patch for the left side, again made from genuine 914 sheet metal.


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bkrantz
post Jan 27 2020, 09:41 PM
Post #193


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Test fit.



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bkrantz
post Jan 28 2020, 09:20 PM
Post #194


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Jumping ahead to #5: treating and painting the rust inside the lower firewall.


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bkrantz
post Jan 30 2020, 09:31 PM
Post #195


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Back to Item#4: the floor front corners. I decided to reshape my patches to better duplicate the original floor channels.

Here's the left side, ready to weld.


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bkrantz
post Jan 30 2020, 09:32 PM
Post #196


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And the right side, still needs a few tweaks.


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bkrantz
post Jan 31 2020, 09:27 PM
Post #197


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Left side welded in, and a quick grinding. A few spots to re-weld and then grind it pretty.


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bkrantz
post Feb 1 2020, 10:42 PM
Post #198


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Finishing up #4. Here's the left side done.


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bkrantz
post Feb 1 2020, 10:43 PM
Post #199


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And from the inside.


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bkrantz
post Feb 1 2020, 10:45 PM
Post #200


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Right side welded in.


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