 Rebuiding Inside-out |
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| bkrantz |
 Nov 17 2021, 08:01 PM
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#4161
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914 Guru  Group: Members Posts: 7,761 Joined: 3-August 19 From: SW Colorado Member No.: 23,343 Region Association: Rocky Mountains 
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Here's the slave pulley, set up with the mounting bracket and return spring.
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| bkrantz |
Nov 17 2021, 08:02 PM
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#4162
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914 Guru Group: Members Posts: 7,761 Joined: 3-August 19 From: SW Colorado Member No.: 23,343 Region Association: Rocky Mountains
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All together on the left throttle body.
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| bkrantz |
Nov 17 2021, 08:04 PM
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#4163
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914 Guru Group: Members Posts: 7,761 Joined: 3-August 19 From: SW Colorado Member No.: 23,343 Region Association: Rocky Mountains
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Then I got the cable stop aligned with the pulley.
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| bkrantz |
Nov 17 2021, 08:08 PM
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#4164
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914 Guru Group: Members Posts: 7,761 Joined: 3-August 19 From: SW Colorado Member No.: 23,343 Region Association: Rocky Mountains
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I also swapped out the bottom plates for the air filters, since I will not need the mounting posts for the cross-bar.
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| bkrantz |
Nov 17 2021, 08:10 PM
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#4165
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914 Guru Group: Members Posts: 7,761 Joined: 3-August 19 From: SW Colorado Member No.: 23,343 Region Association: Rocky Mountains
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Right side with the master pulley.
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| bkrantz |
Nov 17 2021, 08:11 PM
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#4166
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914 Guru Group: Members Posts: 7,761 Joined: 3-August 19 From: SW Colorado Member No.: 23,343 Region Association: Rocky Mountains
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Again, I lined up the cable stops with the pulley.
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| bkrantz |
Nov 17 2021, 08:12 PM
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#4167
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914 Guru Group: Members Posts: 7,761 Joined: 3-August 19 From: SW Colorado Member No.: 23,343 Region Association: Rocky Mountains
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Now its time for the auxiliary cable that connects the two sides.
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| bkrantz |
Nov 17 2021, 08:13 PM
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#4168
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914 Guru Group: Members Posts: 7,761 Joined: 3-August 19 From: SW Colorado Member No.: 23,343 Region Association: Rocky Mountains
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Obvious route for the cable, from right to left.
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| bkrantz |
Nov 17 2021, 08:16 PM
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#4169
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914 Guru Group: Members Posts: 7,761 Joined: 3-August 19 From: SW Colorado Member No.: 23,343 Region Association: Rocky Mountains
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But this leaves the middle hanging unsupported, which could make the ends twist downward and mess up the cable tension.
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| bkrantz |
Nov 17 2021, 08:17 PM
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#4170
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914 Guru Group: Members Posts: 7,761 Joined: 3-August 19 From: SW Colorado Member No.: 23,343 Region Association: Rocky Mountains
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So I made a small bracket to support the middle of the cable.
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| bkrantz |
Nov 17 2021, 08:19 PM
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#4171
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914 Guru Group: Members Posts: 7,761 Joined: 3-August 19 From: SW Colorado Member No.: 23,343 Region Association: Rocky Mountains
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As a straight line, the cable housing is about an inch too long.
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| bkrantz |
Nov 17 2021, 08:20 PM
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#4172
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914 Guru Group: Members Posts: 7,761 Joined: 3-August 19 From: SW Colorado Member No.: 23,343 Region Association: Rocky Mountains
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Time to get out the bike tools again, this time a cable housing shear.
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| bkrantz |
Nov 17 2021, 08:21 PM
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#4173
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914 Guru Group: Members Posts: 7,761 Joined: 3-August 19 From: SW Colorado Member No.: 23,343 Region Association: Rocky Mountains
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That leaves the housing end a bit jagged.
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| bkrantz |
Nov 17 2021, 08:22 PM
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#4174
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914 Guru Group: Members Posts: 7,761 Joined: 3-August 19 From: SW Colorado Member No.: 23,343 Region Association: Rocky Mountains
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Filed flat, so the cable housing sits even in the stop.
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| bkrantz |
Nov 17 2021, 08:23 PM
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#4175
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914 Guru Group: Members Posts: 7,761 Joined: 3-August 19 From: SW Colorado Member No.: 23,343 Region Association: Rocky Mountains
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Cable housing installed.
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| bkrantz |
Nov 17 2021, 08:24 PM
Post
#4176
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914 Guru Group: Members Posts: 7,761 Joined: 3-August 19 From: SW Colorado Member No.: 23,343 Region Association: Rocky Mountains
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Cross cable end on the master pulley.
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| bkrantz |
Nov 17 2021, 08:25 PM
Post
#4177
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914 Guru Group: Members Posts: 7,761 Joined: 3-August 19 From: SW Colorado Member No.: 23,343 Region Association: Rocky Mountains
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And on the slave side. I made a preliminary tension adjustment.
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| bkrantz |
Nov 17 2021, 08:43 PM
Post
#4178
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914 Guru Group: Members Posts: 7,761 Joined: 3-August 19 From: SW Colorado Member No.: 23,343 Region Association: Rocky Mountains
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Once the engine is installed, I will connect the throttle cable to the master pulley, and it should be good to go.
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| bkrantz |
Nov 17 2021, 08:47 PM
Post
#4179
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914 Guru Group: Members Posts: 7,761 Joined: 3-August 19 From: SW Colorado Member No.: 23,343 Region Association: Rocky Mountains
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In order to reach the right rear, the accelerator cable will need to come up through the sheet metal near the front, so I made a new 1/2 inch hole.
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| bkrantz |
Nov 17 2021, 08:47 PM
Post
#4180
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914 Guru Group: Members Posts: 7,761 Joined: 3-August 19 From: SW Colorado Member No.: 23,343 Region Association: Rocky Mountains
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Rubber grommet.
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