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> Rebuiding Inside-out
bkrantz
post Feb 6 2023, 08:16 PM
Post #6161


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Roughly how it fits.


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bkrantz
post Feb 6 2023, 08:18 PM
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Rear sheet metal pieces, left and right.


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bkrantz
post Feb 6 2023, 08:18 PM
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Side sheet metal pieces.


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bkrantz
post Feb 6 2023, 08:19 PM
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Front sheet metal.


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bkrantz
post Feb 6 2023, 08:20 PM
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I attached the thermostat cable to the flap pivot.


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bkrantz
post Feb 6 2023, 08:21 PM
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A little voice told me to test it, so I got out my heat gun.


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bkrantz
post Feb 6 2023, 08:22 PM
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The thermostat bellows expanded, but the cable went slack.


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bkrantz
post Feb 6 2023, 08:23 PM
Post #6168


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And the flap pivot did not rotate much. I could move it by hand, but it was binding.


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bkrantz
post Feb 6 2023, 08:24 PM
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Turns out the plastic bushing on the right side was not seated properly. I loosened the sheet metal and fixed that.


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bkrantz
post Feb 6 2023, 08:25 PM
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I hit the bellows with the heat gun again, and this time the cable stayed tight.


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bkrantz
post Feb 6 2023, 08:26 PM
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And the pivot and flaps rotated as specified.


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bkrantz
post Feb 6 2023, 08:26 PM
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With the rear piece, I have all the top sheet metal on again.


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bkrantz
post Feb 6 2023, 08:27 PM
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Last thing today: the new VDO sensor.


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bkrantz
post Feb 9 2023, 08:24 PM
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A few more bits today. Spark plug wires.


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bkrantz
post Feb 9 2023, 08:24 PM
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J-tubes.


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bkrantz
post Feb 9 2023, 08:26 PM
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I cleaned the old gaskets off the intakes, and it looked like they did not seal evenly. A bit of scuffing on some sandpaper proves that.


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bkrantz
post Feb 9 2023, 08:27 PM
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More sanding. Getting flatter.


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bkrantz
post Feb 11 2023, 08:34 PM
Post #6178


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Intake manifolds installed (with thin gaskets).


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bkrantz
post Feb 11 2023, 08:35 PM
Post #6179


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Oil filler/breather.


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bkrantz
post Feb 11 2023, 08:36 PM
Post #6180


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Top side wires, including starter cable.


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