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> Rebuiding Inside-out
bkrantz
post Jun 24 2023, 08:18 PM
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Then a bit of vinyl edging.


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bkrantz
post Jun 24 2023, 08:18 PM
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This should work.


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bkrantz
post Jun 25 2023, 04:21 PM
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Mini-marathon today to see if I can get everything back on the motor and be ready for putting in back in the car.

I remembered to check the tightness of the oil pressure release valve cap.


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bkrantz
post Jun 25 2023, 04:22 PM
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That means I get to use my special tool. I was able to tighten the cap about1/4 turn. Maybe another leak?


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bkrantz
post Jun 25 2023, 04:23 PM
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Then the oil cooler, with new seals.


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bkrantz
post Jun 25 2023, 04:24 PM
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As is traditional, a dab of grease to hold them in place.


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bkrantz
post Jun 25 2023, 04:24 PM
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Cooler installed, but...


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bkrantz
post Jun 25 2023, 04:25 PM
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Not enough clearance to bolt on the oil filter mount. Grrr.


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bkrantz
post Jun 25 2023, 04:26 PM
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So, remove the oil cooler and give the new filter mount gasket a smear of sealant.


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bkrantz
post Jun 25 2023, 04:28 PM
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And bolt on the mount with a new filter. BTW, I have used at least 4 filters since last summer. I think I am getting about 100 mpg (miles per filter).


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bkrantz
post Jun 25 2023, 04:30 PM
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Cooler back on, and make double sure the seals are in place.


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bkrantz
post Jun 25 2023, 04:31 PM
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With everything closed up, I did another cleaning to remove any remaining oil spill residue.


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bkrantz
post Jun 25 2023, 04:33 PM
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Time to start with sheet metal and other air cool system parts. Here's the baffle that mounts behind the oil cooler.


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bkrantz
post Jun 25 2023, 04:33 PM
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Uh-oh. This also does not clear the VDO pressure sender.


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bkrantz
post Jun 25 2023, 04:35 PM
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Another 10 minutes with the die grinder and the hammer and dolly. This should work.


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bkrantz
post Jun 25 2023, 04:36 PM
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Before I forget, a new head gasket for the intake manifold. I like to install this before the sheet metal to make sure it sits on the head.


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bkrantz
post Jun 25 2023, 04:37 PM
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And another small thing: the Hall sensor and bracket.


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bkrantz
post Jun 25 2023, 04:38 PM
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Check the clearance with the trigger wheel.


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bkrantz
post Jun 25 2023, 04:39 PM
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OK, with motor mounts and the cross bar, ready for the blower housing.


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bkrantz
post Jun 25 2023, 04:40 PM
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Housing installed.


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