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> Rebuiding Inside-out
bkrantz
post Oct 16 2019, 08:47 PM
Post #1


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I realize most rebuilds go from the inside to the outside, but I am struck by how straight and clean the outer panels, including paint, look on my 73 2.0. And all the nasty stuff is hidden underneath--which I know is also not unusual.

Any way, I bought the car knowing most of what it was: a 2.0 with all the sport and appearance group equipment, including 5 good Fuchs, and the original fuel injection. The original engine is confirmed by a COA. In contrast to the exterior the interior was mixed at best, with some funky carpet. And the front and rear trunks (and engine compartment, and interior) had been sprayed with black undercoating.

So after a month, I have the car stripped to a bare shell, except for suspension and steering. I measured everything I could, and the body is very square and on spec. I need to patch some local rust spots, and replace the rear floor. And then do some minor straightening: right headlight bucket, front edge of right front fender, rear panel, etc.


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bkrantz   Rebuiding Inside-out   Oct 16 2019, 08:47 PM
bkrantz   Just the right position now for the next task: reh...   Dec 29 2019, 10:05 PM
bkrantz   Another view of the car on the lift. I bought this...   Dec 30 2019, 09:17 PM
Kansas 914   It appears you achieved your goal while your son w...   Dec 31 2019, 08:02 AM
bkrantz   It appears you achieved your goal while your son ...   Dec 31 2019, 09:23 PM
sixnotfour   wow your goin for it...your garage is @Ferg wor...   Dec 31 2019, 09:02 AM
Kansas 914   wow your goin for it...your garage is [b]@[url=h...   Dec 31 2019, 09:14 AM
raynekat   What? No updates on the 1st? :woohoo: :welder: ...   Jan 1 2020, 05:45 PM
bkrantz   What? No updates on the 1st? :woohoo: :welder: ...   Jan 1 2020, 09:44 PM
Superhawk996   Sweet Rotisserie. I've always like the type l...   Jan 1 2020, 06:30 PM
bkrantz   And after that I got about an hour of garage time....   Jan 1 2020, 09:45 PM
bkrantz   Torsion bars look like blue strip coding.   Jan 1 2020, 09:47 PM
Kansas 914   Torsion bars look like blue strip coding. I...   Jan 2 2020, 07:02 AM
bkrantz   Torsion bars look like blue strip coding. I...   Jan 2 2020, 08:59 PM
bkrantz   And on the the floor, starting with some rough cut...   Jan 2 2020, 09:02 PM
bkrantz   Inside the center tunnel is the obligatory mouse n...   Jan 2 2020, 09:04 PM
raynekat   Inside the center tunnel is the obligatory mouse ...   Jan 2 2020, 09:33 PM
bkrantz   Inside the center tunnel is the obligatory mouse...   Jan 3 2020, 09:07 PM
bkrantz   Now for the surgical removal of the rest of the re...   Jan 3 2020, 09:09 PM
bkrantz   Then drill out the welds and remove the triangular...   Jan 3 2020, 09:11 PM
bkrantz   Then a happy hour or so of drilling out spot welds...   Jan 3 2020, 09:12 PM
bkrantz   Then some sections can come free, exposing the int...   Jan 3 2020, 09:13 PM
bkrantz   Only had about an hour in the garage today, so jus...   Jan 4 2020, 09:17 PM
bkrantz   I discovered the trailing edge of the tunnel has w...   Jan 4 2020, 09:19 PM
bkrantz   Getting ready to work on the right side, which was...   Jan 4 2020, 09:21 PM
sixnotfour   :beer2:   Jan 5 2020, 06:26 PM
bkrantz   Got the other side done today. Now I need to grin...   Jan 5 2020, 09:08 PM
bkrantz   Here's the rear floor, in pieces after removal...   Jan 5 2020, 09:09 PM
bkrantz   Interior cross brace is also fully gone. Ground o...   Jan 5 2020, 09:11 PM
bkrantz   Before fitting the new floor I have a few things t...   Jan 5 2020, 09:14 PM
altitude411   Fantastic work and photos. Thanks for posting. :...   Jan 5 2020, 09:22 PM
Kansas 914   Fantastic work and photos. Thanks for posting. ...   Jan 6 2020, 06:26 AM
bkrantz   Fantastic work and photos. Thanks for posting. ...   Jan 6 2020, 09:28 PM
bkrantz   Now for the front corners. I had already explored...   Jan 6 2020, 09:32 PM
bkrantz   Right corner floor looks about the same, just a sl...   Jan 6 2020, 09:34 PM
bkrantz   Fortunately, the rust-through on the sill is small...   Jan 6 2020, 09:36 PM
bkrantz   Another sill problem: the inside of the left sill ...   Jan 6 2020, 09:39 PM
bkrantz   For better access I drilled out the rest of the sp...   Jan 6 2020, 09:41 PM
bkrantz   Just for fun before quitting today, I mounted the ...   Jan 6 2020, 09:43 PM
bkrantz   And looks good on the inside.   Jan 6 2020, 09:44 PM
bkrantz   Just some trivial work today, straightening one of...   Jan 7 2020, 09:17 PM
bkrantz   Got distracted by the need to make progress in con...   Jan 7 2020, 09:19 PM
bkrantz   The problem is that not only are the LED "bul...   Jan 7 2020, 09:22 PM
Kansas 914   LED replacements are well worth the time and money...   Jan 8 2020, 07:35 AM
bkrantz   Finished the two fixtures above my work area. Rep...   Jan 8 2020, 09:35 PM
bkrantz   Let there be light!   Jan 8 2020, 09:35 PM
bkrantz   Had just a bit of time to play, so I tackled the m...   Jan 8 2020, 09:37 PM
bkrantz   Drilled out some spot welds, and ground off beads ...   Jan 8 2020, 09:40 PM
GTSandberg   Super thread, superb craftmanship and thorough doc...   Jan 10 2020, 03:02 AM
bkrantz   Super thread, superb craftmanship and thorough do...   Jan 11 2020, 11:08 PM
sixnotfour   backdate the attachment method for the heat shield...   Jan 10 2020, 03:36 AM
bkrantz   backdate the attachment method for the heat shiel...   Jan 11 2020, 11:09 PM
raynekat   I was thinking....maybe you could put hydrofoils o...   Jan 11 2020, 11:21 PM
bkrantz   I was thinking....maybe you could put hydrofoils ...   Jan 12 2020, 08:54 PM
aggiezig   Great build so far! Enjoyed reading your progr...   Jan 13 2020, 12:17 AM
bkrantz   Great build so far! Enjoyed reading your prog...   Jan 13 2020, 11:18 PM
bkrantz   Back from "vacation" from my retired lif...   Jan 20 2020, 09:21 PM
bkrantz   Dang, the photo posting still does not want to hon...   Jan 20 2020, 09:23 PM
raynekat   Bob....this is what I do with all my photos....and...   Jan 20 2020, 11:18 PM
bkrantz   Thanks, Doug. That may have worked! I repost...   Jan 21 2020, 09:35 PM
bkrantz   No garage work today. I only had a spare hour, an...   Jan 21 2020, 09:37 PM
Kansas 914   No garage work today. I only had a spare hour, a...   Jan 22 2020, 06:06 AM
Mark Henry   No garage work today. I only had a spare hour, a...   Jan 22 2020, 10:40 PM
raynekat   No garage work today. I only had a spare hour, ...   Jan 22 2020, 11:21 PM
bkrantz   [quote name='Mark Henry' post='2779926' date='Jan...   Jan 23 2020, 09:27 PM
bkrantz   No garage work today. I only had a spare hour, ...   Jan 23 2020, 09:27 PM
sixnotfour   In UT. I call that WA. snow... :barf: dust col...   Jan 22 2020, 07:10 AM
Kansas 914   In UT. I call that WA. snow... :barf: dust co...   Jan 22 2020, 09:33 AM
bkrantz   Back to work. First prepping all the joints, grin...   Jan 22 2020, 10:02 PM
bkrantz   Then fitting the new floor section. First trim th...   Jan 22 2020, 10:04 PM
bkrantz   Other side.   Jan 22 2020, 10:06 PM
Ferg   Just found this thread, Nice work!   Jan 22 2020, 10:35 PM
Kansas 914   Just found this thread, Nice work! Ferg, Bo...   Jan 23 2020, 07:28 AM
Ferg   Just found this thread, Nice work! Ferg, B...   Jan 23 2020, 08:11 PM
bkrantz   [quote name='Kansas 914' post='2779983' date='Jan...   Jan 23 2020, 09:31 PM
bkrantz   A few things to do before I can start welding in t...   Jan 24 2020, 10:07 PM
bkrantz   And then grinding (and then some more welding and ...   Jan 24 2020, 10:08 PM
bkrantz   And before I forget, I welded the rear sway bar mo...   Jan 24 2020, 10:17 PM
bkrantz   Item #2: Straightening the bottoms of both sills, ...   Jan 26 2020, 09:29 PM
bkrantz   And the left sill.   Jan 26 2020, 09:30 PM
bkrantz   I made some studs that can be welded onto the sill...   Jan 26 2020, 09:31 PM
bkrantz   One on each sill, welded onto the seam at the cent...   Jan 26 2020, 09:32 PM
bkrantz   Slide hammer in action. Each side took a good num...   Jan 26 2020, 09:33 PM
bkrantz   Left side, after cutting off the stud and grinding...   Jan 26 2020, 09:34 PM
bkrantz   And the right side.   Jan 26 2020, 09:35 PM
bkrantz   Item #3: patching the hole in the front inner righ...   Jan 26 2020, 09:37 PM
bkrantz   I made a patch from a section of 914 front fender.   Jan 26 2020, 09:39 PM
bkrantz   Patch in place. Magnets are helpful.   Jan 26 2020, 09:40 PM
bkrantz   Welded in place.   Jan 26 2020, 09:41 PM
bkrantz   And after grinding. I was less aggressive, and le...   Jan 26 2020, 09:42 PM
Kansas 914   :welder: The great work continues!   Jan 27 2020, 07:30 AM
FourBlades   Nice job, making great progress! :beer2: Jo...   Jan 27 2020, 11:25 AM
bkrantz   Thanks, guys. Keeping the progress going... Item...   Jan 27 2020, 09:40 PM
bkrantz   Test fit.   Jan 27 2020, 09:41 PM
bkrantz   Jumping ahead to #5: treating and painting the rus...   Jan 28 2020, 09:20 PM
bkrantz   Back to Item#4: the floor front corners. I decide...   Jan 30 2020, 09:31 PM
bkrantz   And the right side, still needs a few tweaks.   Jan 30 2020, 09:32 PM
bkrantz   Left side welded in, and a quick grinding. A few ...   Jan 31 2020, 09:27 PM
bkrantz   Finishing up #4. Here's the left side done.   Feb 1 2020, 10:42 PM
bkrantz   And from the inside.   Feb 1 2020, 10:43 PM
bkrantz   Right side welded in.   Feb 1 2020, 10:45 PM
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