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| bkrantz |
Oct 16 2019, 08:47 PM
Post
#1
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914 Guru ![]() ![]() ![]() ![]() ![]() Group: Members Posts: 8,565 Joined: 3-August 19 From: SW Colorado Member No.: 23,343 Region Association: Rocky Mountains
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I realize most rebuilds go from the inside to the outside, but I am struck by how straight and clean the outer panels, including paint, look on my 73 2.0. And all the nasty stuff is hidden underneath--which I know is also not unusual.
Any way, I bought the car knowing most of what it was: a 2.0 with all the sport and appearance group equipment, including 5 good Fuchs, and the original fuel injection. The original engine is confirmed by a COA. In contrast to the exterior the interior was mixed at best, with some funky carpet. And the front and rear trunks (and engine compartment, and interior) had been sprayed with black undercoating. So after a month, I have the car stripped to a bare shell, except for suspension and steering. I measured everything I could, and the body is very square and on spec. I need to patch some local rust spots, and replace the rear floor. And then do some minor straightening: right headlight bucket, front edge of right front fender, rear panel, etc. Attached thumbnail(s) |
bkrantz Rebuiding Inside-out Oct 16 2019, 08:47 PM
bkrantz I remembered the cover for under the steering rack... Jul 25 2020, 08:27 PM
bkrantz I think I am addicted to metal work. I enjoyed an... Jul 25 2020, 08:30 PM
bkrantz And not much paint on yours, too. Jul 26 2020, 08:50 PM
bkrantz A bit of welding and grinding today, to finish up ... Jul 26 2020, 08:52 PM
bkrantz And then one more round of hammer work and straigh... Jul 26 2020, 08:53 PM
bkrantz With the table cleared, I got back to electrical w... Jul 28 2020, 08:53 PM
bkrantz This might be the original unit. Jul 28 2020, 08:53 PM
bkrantz I pulled the rear cover. Pretty nasty. Jul 28 2020, 08:54 PM
bkrantz Not sure this is even worth getting tested. Jul 28 2020, 08:55 PM
bkrantz To warm up, I started with the ignition harness. ... Jul 28 2020, 08:57 PM
bkrantz After a bit of work, it looks pretty good. Jul 28 2020, 08:58 PM
bkrantz Anyone know where to source these hard plastic con... Jul 28 2020, 08:59 PM
bkrantz The one problem to fix is a splice and non-stock c... Jul 28 2020, 09:01 PM
bkrantz Since the distance is short, I want to replace the... Jul 28 2020, 09:02 PM
bkrantz So that got me motivated to organize all my electr... Jul 28 2020, 09:03 PM
76-914
So that got me motivated to organize all my elect... Jul 30 2020, 08:21 PM
bkrantz My new crimp tool with multiple crimp dies. Jul 28 2020, 09:04 PM
bkrantz My trusty old tool box filled with connectors and ... Jul 28 2020, 09:05 PM
bkrantz And my supply of wire, looking a bit low. And no ... Jul 28 2020, 09:07 PM
bkrantz Before ordering more wire and parts, I need anothe... Jul 28 2020, 09:09 PM
bkrantz Laid out for tomorrow. Jul 28 2020, 09:11 PM
djway Wolfsburg West has the dual male insulated connect... Jul 28 2020, 11:29 PM
bkrantz
Wolfsburg West has the dual male insulated connec... Jul 29 2020, 09:10 PM
bkrantz More careful diagnosis of the main harness today. ... Jul 29 2020, 09:12 PM
bkrantz Sometimes crimped. Jul 29 2020, 09:13 PM
bkrantz Other places are missing connectors on the ends of... Jul 29 2020, 09:13 PM
bkrantz And the mouse damage continues. Jul 29 2020, 09:14 PM
raynekat Isn't electrical harness stuff fun?
Hate it, b... Jul 29 2020, 09:41 PM
bkrantz Might be fun (or maybe what my PhD advisor called ... Jul 30 2020, 07:49 PM
bkrantz I stopped by the body shop today, and caught them ... Jul 30 2020, 07:51 PM
djway I order connectors at Digi Key in bulk and 100ft r... Jul 31 2020, 12:06 AM
bkrantz Thanks, guys. I learned about soldering from my l... Jul 31 2020, 08:13 PM
bkrantz More harness work today, still mostly in cleaning ... Jul 31 2020, 08:16 PM
bkrantz Of course, as I clean wires I find more issues, ra... Jul 31 2020, 08:17 PM
djway
Of course, as I clean wires I find more issues, r... Aug 1 2020, 12:25 AM
bkrantz While sorting through the interior parts I redisco... Jul 31 2020, 08:26 PM
Cairo94507 That is the chassis number (not to be confused wit... Aug 1 2020, 03:26 AM
bkrantz
That is the chassis number (not to be confused wi... Aug 1 2020, 07:55 PM
bkrantz My left replacement strut arrived from 914 Werke. ... Aug 1 2020, 08:00 PM
bkrantz I finished my main harness survey today, and found... Aug 1 2020, 08:03 PM
djway
I finished my main harness survey today, and foun... Aug 1 2020, 11:33 PM
bkrantz And, hiding under some old tape, evidence of high ... Aug 1 2020, 08:05 PM
bkrantz Altogether, I found 30 problems to repair (so far)... Aug 1 2020, 08:06 PM
bkrantz Trying to gather all the parts I will have powder-... Aug 2 2020, 08:38 PM
bkrantz Complete with moldy air filter. Aug 2 2020, 08:39 PM
bkrantz While in a red mood, I pulled out the transaxle. ... Aug 2 2020, 08:40 PM
bkrantz After muscling the trans into and around the parts... Aug 3 2020, 07:35 PM
bkrantz One more item in the Red Collection: the intake ru... Aug 3 2020, 07:37 PM
bkrantz At least the injectors are all green. Time to sen... Aug 3 2020, 07:38 PM
bkrantz I also took apart the intake plenum and throttle b... Aug 3 2020, 07:40 PM
bkrantz Inside the plenum: oily sludge! Aug 3 2020, 07:40 PM
djway Regarding all the Red, what can I say it was the 8... Aug 3 2020, 10:57 PM
bkrantz Still sorting through boxes from the disassembly l... Aug 4 2020, 07:59 PM
bkrantz Here's the fuel pump, with some red--but not t... Aug 4 2020, 08:03 PM
bkrantz Another project: the relay board. Ugly. Aug 4 2020, 08:06 PM
bkrantz The underside is even uglier, and the dielectric m... Aug 4 2020, 08:08 PM
bkrantz A little persuasion, and the stuff comes off. I n... Aug 4 2020, 08:10 PM
bkrantz Next up: the brain box. Another great OP idea, pa... Aug 4 2020, 08:13 PM
bkrantz At least the inside looks clean. Aug 4 2020, 08:14 PM
bkrantz I made a first pass at cleaning the brain today, w... Aug 5 2020, 08:03 PM
bkrantz That took off the black, but left the red (overspr... Aug 5 2020, 08:04 PM
bkrantz A follow-up with progress on the brain box, after ... Aug 6 2020, 07:50 PM
bkrantz The metal finish is still ugly. Not sure what to ... Aug 6 2020, 07:52 PM
bkrantz The relay board looks better. Soaking overnight i... Aug 6 2020, 07:55 PM
bkrantz The top side also looks better. Aug 6 2020, 07:55 PM
bkrantz Meanwhile, I have continued working on the main ha... Aug 6 2020, 07:58 PM
bkrantz Posting this photo here so I can link it to the VI... Aug 6 2020, 08:09 PM
bkrantz And the next page. Aug 6 2020, 08:10 PM
bkrantz Oh fudge! While sorting through more boxes of... Aug 7 2020, 08:41 PM
bkrantz I wanted to get this to the powder coating shop to... Aug 7 2020, 08:43 PM
bkrantz Back at work on the wiring harness, and I complete... Aug 8 2020, 08:54 PM
bkrantz I could not resist starting to fix things. Since ... Aug 8 2020, 08:57 PM
bkrantz I then used a length of welding wire to snake the ... Aug 8 2020, 08:58 PM
bkrantz Here are the pump wires, now reaching into the pas... Aug 8 2020, 09:00 PM
bkrantz I also worked on the tail light lenses. I was car... Aug 8 2020, 09:01 PM
bkrantz I found some industrial acrylic welding fluid, tha... Aug 8 2020, 09:03 PM
bkrantz I also found cracks around one of the stud bases. ... Aug 8 2020, 09:05 PM
bkrantz The corner looks rough from "below". Aug 8 2020, 09:05 PM
bkrantz But pretty good in normal orientation. Aug 8 2020, 09:06 PM
bkrantz When I checked the right lens, I was surprised to ... Aug 8 2020, 09:08 PM
bkrantz But relatively easy to repair with the weld compou... Aug 8 2020, 09:09 PM
djway
But relatively easy to repair with the weld compo... Aug 9 2020, 10:55 PM
bbrock
But relatively easy to repair with the weld comp... Aug 10 2020, 07:49 AM
bkrantz And I also checked the fog lamps. One looks prett... Aug 8 2020, 09:11 PM
bkrantz But the other lamp has major issues, with corrosio... Aug 8 2020, 09:13 PM
bkrantz Plus rust inside the reflector. This one needs a ... Aug 8 2020, 09:13 PM
bkrantz I took a look at the pedal cluster today. Overall... Aug 9 2020, 07:41 PM
bkrantz But the throttle lever has some interesting PO bra... Aug 9 2020, 07:42 PM
bkrantz Have you guys ever replaced the foam gasket around... Aug 10 2020, 09:10 PM
bbrock
Have you guys ever replaced the foam gasket aroun... Aug 10 2020, 10:31 PM
raynekat
Have you guys ever replaced the foam gasket aroun... Aug 11 2020, 12:33 AM
bkrantz Thanks, Brent. You are much more helpful than Dou... Aug 12 2020, 08:17 PM
bkrantz Cleaning wires is getting tedious. I spent about ... Aug 12 2020, 08:20 PM
bkrantz I carried on today, and finished cleaning the wiri... Aug 13 2020, 08:01 PM
bkrantz The wires look pretty good now, and seem intact--j... Aug 13 2020, 08:03 PM
bbrock Looking good. Try hitting them with some 303 Prot... Aug 13 2020, 10:07 PM
bkrantz
Looking good. Try hitting them with some 303 Pro... Aug 14 2020, 08:28 PM
bkrantz I got into wire repair mode today. Here is the se... Aug 14 2020, 08:31 PM
bkrantz First up: 2 leads to the ignition switch plug. On... Aug 14 2020, 08:34 PM![]() ![]() |
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