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| bkrantz |
Oct 16 2019, 08:47 PM
Post
#1
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914 Guru ![]() ![]() ![]() ![]() ![]() Group: Members Posts: 8,565 Joined: 3-August 19 From: SW Colorado Member No.: 23,343 Region Association: Rocky Mountains
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I realize most rebuilds go from the inside to the outside, but I am struck by how straight and clean the outer panels, including paint, look on my 73 2.0. And all the nasty stuff is hidden underneath--which I know is also not unusual.
Any way, I bought the car knowing most of what it was: a 2.0 with all the sport and appearance group equipment, including 5 good Fuchs, and the original fuel injection. The original engine is confirmed by a COA. In contrast to the exterior the interior was mixed at best, with some funky carpet. And the front and rear trunks (and engine compartment, and interior) had been sprayed with black undercoating. So after a month, I have the car stripped to a bare shell, except for suspension and steering. I measured everything I could, and the body is very square and on spec. I need to patch some local rust spots, and replace the rear floor. And then do some minor straightening: right headlight bucket, front edge of right front fender, rear panel, etc. Attached thumbnail(s) |
bkrantz Rebuiding Inside-out Oct 16 2019, 08:47 PM
bkrantz Starting with the yellow wire, I carefully removed... Aug 14 2020, 08:35 PM
bkrantz Then weave the wire cores together. Aug 14 2020, 08:36 PM
bkrantz Then solder. Aug 14 2020, 08:37 PM
bkrantz I did the same for the red lead (and I managed to ... Aug 14 2020, 08:39 PM
bkrantz Slide the tubing into place. This is marine grade... Aug 14 2020, 08:40 PM
bkrantz Then hit it with the heat gun. Aug 14 2020, 08:41 PM
bkrantz I did the same repair on two leads to the light sw... Aug 14 2020, 08:42 PM
bkrantz Today was another milestone. I went to the powder... Aug 14 2020, 08:44 PM
bkrantz Checking out all the parts. I remember everything... Aug 14 2020, 08:46 PM
bkrantz Here's the engine sheet metal, air filter hous... Aug 14 2020, 08:47 PM
bkrantz Of course, powder coat, like paint, reveals any fl... Aug 14 2020, 08:49 PM
bkrantz Here's the front suspension, with a slightly l... Aug 14 2020, 08:50 PM
bkrantz And the rear suspension. The biggest miscommunica... Aug 14 2020, 08:53 PM
bkrantz I got my supply of colored wire (4RCustomsWire) an... Aug 15 2020, 08:13 PM
bkrantz Also a first time to use my fancy crimp tool, with... Aug 15 2020, 08:14 PM
bkrantz Here's a test crimp, with a typical spade conn... Aug 15 2020, 08:15 PM
bkrantz And here's a typical repair: replacing about 6... Aug 15 2020, 08:18 PM
bkrantz For another repair, I replaced a complete section ... Aug 15 2020, 08:19 PM
bkrantz New ring terminals for the battery tie-in, crimped... Aug 15 2020, 08:20 PM
bkrantz Another repair for a mangled lead--I even matched ... Aug 15 2020, 08:21 PM
bkrantz Here are the extensions for the fuel pump wires, a... Aug 15 2020, 08:24 PM
djway If you don't already to this for a single wire... Aug 16 2020, 01:20 AM
bkrantz More wire repair today. Here's a replacement ... Aug 16 2020, 07:17 PM
bkrantz And after a bit of black marker, the match is bett... Aug 16 2020, 07:18 PM
bkrantz This is a real nice example of PO handiwork, a wir... Aug 16 2020, 07:21 PM
bkrantz Step 1: Replace the mangled section. Aug 16 2020, 07:38 PM
ndfrigi
Step 1: Replace the mangled section.
Hello,
I ... Aug 18 2020, 02:01 PM
bkrantz Step 2: Insulate the splice, and crimp both leads ... Aug 16 2020, 07:39 PM
bkrantz Step 3: Insulate the connector, and bundle all the... Aug 16 2020, 07:41 PM
bkrantz Here's a real special example. Twinned leads ... Aug 16 2020, 07:43 PM
bkrantz Replaced, with some black marker stripes added. Aug 16 2020, 07:44 PM
bkrantz After measuring a friend's 914 (thanks, Mike... Aug 17 2020, 07:48 PM
bkrantz The center needs the most work, where I have to re... Aug 17 2020, 07:50 PM
bkrantz Here are the new wires, with connectors and insula... Aug 17 2020, 07:50 PM
bkrantz And then wrapped with harness tape (from 914 Rubbe... Aug 17 2020, 07:51 PM
bkrantz Wrapping the harness take a Zen mind state, trying... Aug 17 2020, 07:53 PM
Cairo94507 That harness looks really nice. :beer2: Aug 18 2020, 01:37 PM
bkrantz Thanks, Cairo.
Those butt connectors should work,... Aug 18 2020, 08:47 PM
bkrantz More wire work today. I got some additional mater... Aug 18 2020, 08:49 PM
bkrantz This makes the repair a little bulky, but I think ... Aug 18 2020, 08:50 PM
bkrantz More repairs. Aug 18 2020, 08:51 PM
bkrantz A different kind of repair on the power lead to th... Aug 18 2020, 08:53 PM
bkrantz After Aug 18 2020, 08:53 PM
bkrantz I also stopped by the body shop today, and saw som... Aug 18 2020, 08:54 PM
bkrantz Priming is all done, and spending a day or two for... Aug 18 2020, 08:55 PM
bkrantz Then block sanding can start. Aug 18 2020, 08:56 PM
djway To aid in your Zen state of mind
Ohhhhhhhhmmmmmmm... Aug 18 2020, 09:25 PM
Kansas 914 RE: Rebuiding Inside-out Aug 19 2020, 06:11 AM
76-914
Good one. I'll show that to my wife. She... Aug 19 2020, 07:26 AM
bkrantz Thanks, guys. I can feel the boost in karma. Aug 19 2020, 08:33 PM
bkrantz Back to wire work today. I started wrapping the h... Aug 19 2020, 08:36 PM
bkrantz But working forward, I encountered segments that s... Aug 19 2020, 08:38 PM
bkrantz Unwrapping the original tape leaves spots of under... Aug 19 2020, 08:39 PM
bkrantz I got as far forward as the brake pedal switch. M... Aug 19 2020, 08:40 PM
Frankvw looking good. I bet this is a job (wire cleaning/w... Aug 20 2020, 09:22 AM
bkrantz You are correct. I alternate between music and au... Aug 20 2020, 08:08 PM
bkrantz Back to work today, cleaning and wrapping "fo... Aug 20 2020, 08:10 PM
bkrantz Coming to the "big junction" near the fu... Aug 20 2020, 08:11 PM
bkrantz Wrapping all the branches at the junction. Aug 20 2020, 08:12 PM
bkrantz I continued with all the wiring under the dash. T... Aug 20 2020, 08:14 PM
ndfrigi
I continued with all the wiring under the dash. ... Aug 20 2020, 09:27 PM
bkrantz More forward progress today. Here are all the lea... Aug 21 2020, 08:35 PM
bkrantz I made some progress on the last section, that fee... Aug 21 2020, 08:36 PM
autopro You are doing some great work wow! How are yo... Aug 21 2020, 08:50 PM
bkrantz
You are doing some great work wow! How are y... Aug 22 2020, 08:41 PM
bkrantz Onto the final section today, working towards the ... Aug 22 2020, 08:44 PM
bkrantz After scraping and cleaning with acetone. Aug 22 2020, 08:45 PM
bkrantz And the final bit has even more paint. Aug 22 2020, 08:46 PM
bkrantz The last section all wrapped up. Aug 22 2020, 08:47 PM
bkrantz That's it! The main harness all done, exc... Aug 22 2020, 08:49 PM
bkrantz While on a role, I attacked the ignition harness. ... Aug 22 2020, 08:51 PM
bkrantz After squirting some soapy water in the first slee... Aug 22 2020, 08:52 PM
bkrantz And then did the same with the second sleeve, to g... Aug 22 2020, 08:53 PM
bkrantz And then I moved the pin connector from the end of... Aug 22 2020, 08:54 PM
bkrantz to the new wire. Aug 22 2020, 08:55 PM
bkrantz Here's the pin back in the correct hole in the... Aug 22 2020, 08:56 PM
bkrantz And the plug cap back in place. Aug 22 2020, 08:56 PM
bkrantz And the ignition harness is ready to go (I will in... Aug 22 2020, 08:58 PM
djway I don't remember, have you used a continuity t... Aug 22 2020, 11:53 PM
bkrantz
I don't remember, have you used a continuity ... Aug 23 2020, 07:36 PM
bkrantz Another day another harness, this time for the alt... Aug 23 2020, 07:37 PM
bkrantz I soaked the rubber with 303. I will see if thing... Aug 23 2020, 07:39 PM
bkrantz I also started poking around the gauges, and poppe... Aug 23 2020, 07:40 PM
bkrantz The speedometer has some spots on the inside of th... Aug 23 2020, 07:40 PM
bkrantz And the trip odometer reset does work, but the cen... Aug 23 2020, 07:42 PM
bkrantz I took a close look (and more) at the center conso... Aug 24 2020, 07:41 PM
djway
I took a close look (and more) at the center cons... Aug 24 2020, 10:38 PM
bkrantz
I took a close look (and more) at the center con... Aug 25 2020, 07:58 PM
djway
[quote name='djway' post='2845704' date='Aug 24 2... Aug 26 2020, 03:16 AM
bkrantz BTW, if anyone wants some vintage electronics, jus... Aug 24 2020, 07:43 PM
bkrantz Back to the console. All the original hardware is... Aug 24 2020, 07:44 PM
bkrantz Here are all the pieces, ready for repair and reco... Aug 24 2020, 07:46 PM
bkrantz The gauges look OK from the outside, and the bezel... Aug 24 2020, 07:47 PM
bkrantz I had some good luck today (I think). Before open... Aug 26 2020, 07:44 PM
bkrantz But less luck with the clock. I applied 12 volts ... Aug 26 2020, 07:53 PM
bbrock
But less luck with the clock. I applied 12 volts... Aug 27 2020, 08:14 AM
bkrantz While I was testing my luck, I grabbed the horns. ... Aug 26 2020, 08:11 PM
bkrantz Thanks, Brent. I was looking at the info online t... Aug 27 2020, 07:20 PM
bkrantz Opened up, and with the classic "blown fuse... Aug 27 2020, 07:23 PM
bkrantz Like Brent did, I re-attached the ring with the ex... Aug 27 2020, 07:25 PM![]() ![]() |
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