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| bkrantz |
Oct 16 2019, 08:47 PM
Post
#1
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914 Guru ![]() ![]() ![]() ![]() ![]() Group: Members Posts: 8,565 Joined: 3-August 19 From: SW Colorado Member No.: 23,343 Region Association: Rocky Mountains
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I realize most rebuilds go from the inside to the outside, but I am struck by how straight and clean the outer panels, including paint, look on my 73 2.0. And all the nasty stuff is hidden underneath--which I know is also not unusual.
Any way, I bought the car knowing most of what it was: a 2.0 with all the sport and appearance group equipment, including 5 good Fuchs, and the original fuel injection. The original engine is confirmed by a COA. In contrast to the exterior the interior was mixed at best, with some funky carpet. And the front and rear trunks (and engine compartment, and interior) had been sprayed with black undercoating. So after a month, I have the car stripped to a bare shell, except for suspension and steering. I measured everything I could, and the body is very square and on spec. I need to patch some local rust spots, and replace the rear floor. And then do some minor straightening: right headlight bucket, front edge of right front fender, rear panel, etc. Attached thumbnail(s) |
bkrantz Rebuiding Inside-out Oct 16 2019, 08:47 PM
bkrantz Success! Too bad I can't upload a video, ... Aug 27 2020, 07:28 PM
bbrock
Success! Too bad I can't upload a video,... Aug 27 2020, 07:41 PM
bkrantz I also made a trip out, first to the powder coat s... Aug 27 2020, 07:31 PM
bkrantz And then a stop at the body shop. Unfortunately, ... Aug 27 2020, 07:37 PM
bkrantz A bit more suspension work today. I cleaned up th... Aug 28 2020, 08:01 PM
bkrantz I found a bit of pitting on one end of each axle--... Aug 28 2020, 08:03 PM
bkrantz Next up, the steering rack. Aug 28 2020, 08:05 PM
bkrantz I felt quite a bit of play in the rubber coupling. Aug 28 2020, 08:08 PM
bkrantz Here's the problem: the holes in the coupler a... Aug 28 2020, 08:10 PM
bkrantz I was able to loosen the lock rings/bellow support... Aug 28 2020, 08:15 PM
bkrantz The rack itself seems solid, with just a tiny perc... Aug 28 2020, 08:17 PM
bkrantz Today, I tackled the rack disassembly. After a vi... Aug 30 2020, 07:23 PM
bkrantz First, I removed the the compression cover and par... Aug 30 2020, 07:24 PM
bkrantz Here's the pinion shaft seal in place. Aug 30 2020, 07:26 PM
bkrantz I tried to remove this intact, but no dice. Aug 30 2020, 07:27 PM
bkrantz Then I found the retaining ring for the upper pini... Aug 30 2020, 07:28 PM
bkrantz No problem with snap ring pliers. Aug 30 2020, 07:28 PM
bkrantz I then pried out the pinion shaft. Although even ... Aug 30 2020, 07:30 PM
bkrantz The pinion shaft came out with good news: still lo... Aug 30 2020, 07:31 PM
bkrantz With the pinion removed, the rack shaft slid out. ... Aug 30 2020, 07:33 PM
bkrantz I also pressed the old bushings out of the eye bol... Aug 30 2020, 07:40 PM
bkrantz Easy-peasy with the press. Ready for the replacem... Aug 30 2020, 07:41 PM
bkrantz I also took on the mangled retaining ring/bellows ... Aug 30 2020, 07:43 PM
bkrantz Anyway, 5 minutes later. Aug 30 2020, 07:43 PM
bkrantz The last thing I did was make some paper templates... Aug 30 2020, 07:45 PM
bkrantz Besides all the garage work, and sending things ou... Aug 31 2020, 06:35 PM
bkrantz I tried mounting some bushings today, starting wit... Aug 31 2020, 06:38 PM
bkrantz Then a bit of garage cooking to soften up the bush... Aug 31 2020, 06:40 PM
bkrantz Unfortunately, my first attempt failed. I ripped ... Aug 31 2020, 06:43 PM
bkrantz Waiting for more stuff before playing with bushing... Sep 1 2020, 07:35 PM
bkrantz And some PO already installed bronze bushings. Sep 1 2020, 07:36 PM
bkrantz I pondered using the pedals as they are, but..nah,... Sep 1 2020, 07:39 PM
bkrantz Back in town, and a bit of time to kill--and new t... Sep 4 2020, 08:08 PM
bkrantz Very quick and easy to cut out any distortion that... Sep 4 2020, 08:09 PM
bkrantz Fixed (enough). Sep 4 2020, 08:10 PM
bkrantz Then I used my new 16 x 1.5 tap, to dress the thre... Sep 4 2020, 08:11 PM
bkrantz Again, very easy with only very minor torque neces... Sep 4 2020, 08:12 PM
bkrantz Mission accomplished. The eye bolt now threads sm... Sep 4 2020, 08:12 PM
bkrantz I started working on the trailing arms today, with... Sep 5 2020, 07:37 PM
bkrantz I pushed a bushing onto one end of the pivot. Sep 5 2020, 07:39 PM
bkrantz And then pushed both into the trailing arm. Sep 5 2020, 07:40 PM
bkrantz That left the other end needing a bushing. Sep 5 2020, 07:41 PM
bkrantz So, add some liquid soap... Sep 5 2020, 07:41 PM
bkrantz ...and shove the bushing in by hand as far as poss... Sep 5 2020, 07:42 PM
bkrantz ...and finish with the press. Sep 5 2020, 07:43 PM
bkrantz All done. Sep 5 2020, 07:44 PM
bbrock
All done.
Thanks for posting the trailing arm p... Sep 6 2020, 08:30 PM
bkrantz I also took apart the tie rods. More to do on the... Sep 5 2020, 07:45 PM
djway Some things in life are just more pressing than ot... Sep 5 2020, 10:57 PM
bkrantz
Some things in life are just more pressing than o... Sep 6 2020, 07:31 PM
bkrantz Time for some 914 wood working today.
Some audiop... Sep 6 2020, 07:35 PM
bkrantz I traced the openings individually, and got out my... Sep 6 2020, 07:37 PM
bkrantz Then some sanding to get a precise fit. Sep 6 2020, 07:38 PM
bkrantz Glued in place. I will test the bond tomorrow. A... Sep 6 2020, 07:40 PM
bkrantz Brent, it really did not take much force to instal... Sep 7 2020, 06:56 PM
bkrantz Just a bit of token work today. I sanded the cons... Sep 7 2020, 06:57 PM
jaredmcginness Great and quick work. I love the fresh coats on ev... Sep 7 2020, 07:00 PM
bkrantz
Great and quick work. I love the fresh coats on e... Sep 8 2020, 07:53 PM
bkrantz Still in a holding pattern, and so taking a chance... Sep 9 2020, 07:00 PM
bkrantz And I have just half of the sun visor hardware. Sep 9 2020, 07:01 PM
bkrantz AndI decided to test the epoxy potting compound I ... Sep 9 2020, 07:03 PM
bbrock
AndI decided to test the epoxy potting compound I... Sep 10 2020, 12:30 PM
bkrantz This is supposed to be flexible so I hope resistin... Sep 9 2020, 07:03 PM
bkrantz Seems simple enough, with a 50-50 mix and long cur... Sep 9 2020, 07:04 PM
bkrantz To test the adhesion to the relay board plastic, I... Sep 9 2020, 07:07 PM
Kansas 914
To test the adhesion to the relay board plastic, ... Sep 9 2020, 07:15 PM
bkrantz Me too! It might take 48 hours to fully cure. Sep 9 2020, 07:54 PM
ndfrigi Saw few members used it and it is on my amazon car... Sep 10 2020, 01:15 PM
bkrantz Visited the body shop today, and progress has begu... Sep 10 2020, 07:55 PM
bkrantz The body is again outside, but they should be sand... Sep 10 2020, 07:56 PM
bkrantz Chemistry lab today. Time to play with these and ... Sep 11 2020, 08:11 PM
bkrantz First, check on the flexible epoxy from 2 days ago... Sep 11 2020, 08:12 PM
bkrantz And also very flexible, able to fold in half and s... Sep 11 2020, 08:13 PM
bkrantz I also checked the test spots I poured on the rela... Sep 11 2020, 08:15 PM
bkrantz Next, I tried some paint stripper on the blacked o... Sep 11 2020, 08:17 PM
bkrantz The stripper works well enough, but reveals that l... Sep 11 2020, 08:19 PM
bkrantz Then I started a test for materials to protect unp... Sep 11 2020, 08:21 PM
bkrantz Finally, I gather some miscellaneous small parts w... Sep 11 2020, 08:23 PM
bkrantz And the rear wheel bearing retainer plates. Sep 11 2020, 08:25 PM
bkrantz And the rear wheel flanges. Sep 11 2020, 08:26 PM
bkrantz All these and more went into the Evaporators-rust ... Sep 11 2020, 08:27 PM
bkrantz Coincidently, I have been reading a fun book about... Sep 11 2020, 08:31 PM
bkrantz Chemistry lab follow up. First the epoxy seems a ... Sep 12 2020, 07:45 PM
bkrantz Next, the corrosion inhibitors. These were both v... Sep 12 2020, 07:46 PM
bkrantz I patted them mostly dry with a paper towel--check... Sep 12 2020, 07:48 PM
bkrantz Now for the Evaporators-rust. Pulling out the bas... Sep 12 2020, 07:49 PM
bkrantz The small fasteners are almost rust free. Sep 12 2020, 07:51 PM
bkrantz The bearing retainers look almost new. Sep 12 2020, 07:51 PM
bkrantz Flanges have no rust. Sep 12 2020, 07:52 PM
bkrantz Neither do the trailing arm alignment spacers. Sep 12 2020, 07:53 PM
bkrantz Nice looking trailing arm shock bolts. Sep 12 2020, 07:54 PM
bkrantz Most improved: the front torsion bar adjusters. T... Sep 12 2020, 07:55 PM
bkrantz OK, now for some real work. Time to disassemble t... Sep 12 2020, 07:56 PM
bkrantz Creative washer on one flange bolt. Copper? Sep 12 2020, 07:58 PM
bkrantz Interesting gouge inside one flange. Sep 12 2020, 07:58 PM
bkrantz Now onto the standard procedure. Remove the cir-c... Sep 12 2020, 08:00 PM
bkrantz Pop off the CV joint and boot. Sep 12 2020, 08:01 PM
bkrantz Repeat on the other end, and then break down the C... Sep 12 2020, 08:02 PM
bkrantz And after some quality time in the parts washer. Sep 12 2020, 08:03 PM
Blown59 Looking through your thread and seeing all that yo... Sep 12 2020, 08:23 PM![]() ![]() |
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