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> Rebuiding Inside-out
bkrantz
post Oct 16 2019, 08:47 PM
Post #1


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I realize most rebuilds go from the inside to the outside, but I am struck by how straight and clean the outer panels, including paint, look on my 73 2.0. And all the nasty stuff is hidden underneath--which I know is also not unusual.

Any way, I bought the car knowing most of what it was: a 2.0 with all the sport and appearance group equipment, including 5 good Fuchs, and the original fuel injection. The original engine is confirmed by a COA. In contrast to the exterior the interior was mixed at best, with some funky carpet. And the front and rear trunks (and engine compartment, and interior) had been sprayed with black undercoating.

So after a month, I have the car stripped to a bare shell, except for suspension and steering. I measured everything I could, and the body is very square and on spec. I need to patch some local rust spots, and replace the rear floor. And then do some minor straightening: right headlight bucket, front edge of right front fender, rear panel, etc.


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bkrantz   Rebuiding Inside-out   Oct 16 2019, 08:47 PM
bkrantz   Also like the rears, I inverted the guide for a se...   Sep 19 2020, 08:00 PM
bkrantz   7. Like the rears, the front mounts also have a p...   Sep 19 2020, 08:02 PM
bkrantz   The mount should be 21 degrees, also "up...   Sep 19 2020, 08:03 PM
bkrantz   A-arms done, and ready for installation.   Sep 19 2020, 08:04 PM
bkrantz   Another little job today, rebuilding the heater co...   Sep 19 2020, 08:05 PM
bkrantz   And all the parts, in proper order.   Sep 19 2020, 08:06 PM
bkrantz   I used some teflon dry lube, and put it all togeth...   Sep 19 2020, 08:07 PM
bkrantz   Getting close to having everything ready for insta...   Sep 19 2020, 08:08 PM
bkrantz   Another short day in my garage. I noticed that on...   Sep 20 2020, 06:21 PM
bkrantz   These are essentially riveted in place. The flang...   Sep 20 2020, 06:23 PM
bkrantz   I used the press to tighten the fit.   Sep 20 2020, 06:23 PM
bkrantz   The fit is tight again, but I will add a bit of we...   Sep 20 2020, 06:24 PM
bkrantz   (Next day) Welded and ground. Ready for powder c...   Sep 21 2020, 07:23 PM
bkrantz   Back to body work today. I guess I missed it. He...   Sep 21 2020, 07:24 PM
bkrantz   One needed just a few tweaks along the edges. The...   Sep 21 2020, 07:27 PM
bkrantz   On the inside, more magic bondo.   Sep 21 2020, 07:28 PM
bkrantz   Question to idiot PO: why bother with bondo (with ...   Sep 21 2020, 07:29 PM
bkrantz   Note to PO, or PO repair shop: This is the proper ...   Sep 21 2020, 07:31 PM
bkrantz   Almost pretty now. Rocker covers ready for powder...   Sep 21 2020, 07:32 PM
bkrantz   Next piece: rear valance. Also in pretty good sha...   Sep 21 2020, 07:33 PM
bkrantz   Here's the original tail pipe cut.   Sep 21 2020, 07:34 PM
bkrantz   PO had a "custom" exhaust with dual pipe...   Sep 21 2020, 07:36 PM
bkrantz   First I cut away the custom flange.   Sep 21 2020, 07:37 PM
bkrantz   A quick cardboard template and then a patch piece.   Sep 21 2020, 07:38 PM
bkrantz   After some initial shaping, the patch in place.   Sep 21 2020, 07:39 PM
bkrantz   Welded along the main surface.   Sep 21 2020, 07:40 PM
bkrantz   Flange folded and the rest of the welding.   Sep 21 2020, 07:41 PM
bkrantz   First pass grinding and a bit more shaping.   Sep 22 2020, 07:45 PM
bkrantz   Some flat black for a guide coat.   Sep 22 2020, 07:46 PM
bkrantz   After a quick scuff with a sanding block. A bit lu...   Sep 22 2020, 07:48 PM
bkrantz   Touch up welding.   Sep 22 2020, 07:49 PM
bkrantz   More grinding and shaping.   Sep 22 2020, 07:51 PM
bkrantz   After another round of shaping and guide coat. Go...   Sep 22 2020, 08:15 PM
bkrantz   Progress at the body shop. This week they got ont...   Sep 23 2020, 07:17 PM
bkrantz   The plan is to paint the underside today, while st...   Sep 23 2020, 07:21 PM
bkrantz   They also did most of the seam sealing, but need t...   Sep 23 2020, 07:22 PM
bkrantz   I also picked up another batch of parts from the p...   Sep 23 2020, 07:24 PM
bkrantz   Next up, brakes. I have not seen these since last...   Sep 23 2020, 07:27 PM
bkrantz   I already have a new replacement for the MC.   Sep 23 2020, 07:27 PM
bkrantz   The other thing I want to send out is the seat bel...   Sep 23 2020, 07:30 PM
bkrantz   The PO, in his black-out phase, even painted the p...   Sep 23 2020, 07:32 PM
bkrantz   All cleaned up.   Sep 24 2020, 07:05 PM
bkrantz   For fun, I tried exploring the belt retractor. Oo...   Sep 24 2020, 07:07 PM
bbrock   For fun, I tried exploring the belt retractor. O...   Sep 24 2020, 07:44 PM
bkrantz   For fun, I tried exploring the belt retractor. ...   Sep 26 2020, 08:24 PM
bkrantz   Fortunately, no kinks in the spring. I was able t...   Sep 24 2020, 07:08 PM
bkrantz   And explore a bit on the lock side.   Sep 24 2020, 07:12 PM
bkrantz   The side covers also have a red overspray accent. ...   Sep 24 2020, 07:14 PM
bkrantz   Fortunately, GoofOff did the job--on the cover on ...   Sep 24 2020, 07:15 PM
bkrantz   I cleaned the undercoating (again, thanks PO) from...   Sep 24 2020, 07:19 PM
bkrantz   Speaking of body color, I stopped by the shop toda...   Sep 24 2020, 07:21 PM
bkrantz   Next up, the brake components. The calipers are n...   Sep 24 2020, 07:24 PM
bkrantz   I cleaned these a bit today, ready to send off.   Sep 24 2020, 07:25 PM
bkrantz   My daughter and SIL came from Arizona for the wee...   Sep 26 2020, 08:25 PM
bkrantz   My daughter and SIL came from Arizona for the week...   Sep 26 2020, 08:41 PM
bkrantz   I had the work done by Royal Plating in Tucson.   Sep 26 2020, 08:42 PM
bkrantz   Not perfect but very, very nice with great chrome.   Sep 26 2020, 08:43 PM
bkrantz   I had them fill the holes for the front bumperette...   Sep 26 2020, 08:44 PM
bkrantz   Back side.   Sep 26 2020, 08:45 PM
bkrantz   A bit more component rebuilding today, starting wi...   Sep 28 2020, 07:54 PM
bkrantz   Ready to go, except for one pin and retainer.   Sep 28 2020, 07:56 PM
bkrantz   Next up, the pedal cluster.   Sep 28 2020, 07:58 PM
bkrantz   Initial Assembly.   Sep 28 2020, 07:59 PM
bkrantz   Pressing in the clutch pedal pivot pin.   Sep 28 2020, 08:00 PM
bkrantz   All done, and ready for installation.   Sep 28 2020, 08:01 PM
bkrantz   Close up. Shiny and clean is good.   Sep 28 2020, 08:02 PM
bkrantz   Last chance to sort stuff before I start re-arrang...   Sep 28 2020, 08:08 PM
Cairo94507   I like the way you work. :beer2:   Sep 29 2020, 06:41 AM
bkrantz   Thanks--I enjoy myself more when I stay organized ...   Sep 29 2020, 08:06 PM
bkrantz   Working my way through the parts on the table, and...   Sep 30 2020, 06:58 PM
bkrantz   Some custom work was done on the taco plate.   Sep 30 2020, 07:00 PM
bkrantz   More parts from the Teener-Rossa collection.   Sep 30 2020, 07:02 PM
bkrantz   Its time for the big reveal! I went to the bo...   Oct 1 2020, 07:13 PM
bkrantz   Any guesses on the color? It is an official Porsc...   Oct 1 2020, 07:14 PM
BillC   Any guesses on the color? It is an official Pors...   Oct 1 2020, 07:18 PM
bkrantz   Any guesses on the color? It is an official Por...   Oct 2 2020, 07:25 PM
bkrantz   Sure looks better than it did 12 months ago.   Oct 1 2020, 07:15 PM
raynekat   Looking sharp there Bob. Like the color change fro...   Oct 1 2020, 08:52 PM
bkrantz   Looking sharp there Bob. Like the color change fr...   Oct 2 2020, 07:26 PM
djway   Donovan called and said it is Mellow Yellow   Oct 1 2020, 10:44 PM
Frankvw   Great progress and since you lay all the parts in ...   Oct 2 2020, 01:10 AM
9146C   I've been following your build with much antic...   Oct 2 2020, 07:07 AM
bkrantz   BTW, the color on the photos after uploading does ...   Oct 2 2020, 07:31 PM
914e   BTW, the color on the photos after uploading does...   Oct 7 2020, 08:23 PM
djway   Chrome Yellow   Oct 2 2020, 09:48 PM
raynekat   911 color.....Bahama yellow?   Oct 2 2020, 11:04 PM
jesse7flying   Sunflower yellow. That's what I had planned o...   Oct 3 2020, 08:49 AM
bkrantz   You guys are getting closer, but still not right. ...   Oct 3 2020, 07:25 PM
bkrantz   Almost done with the parts on the table. I took t...   Oct 3 2020, 07:26 PM
bkrantz   Everything looks pretty good. Not much play of th...   Oct 3 2020, 07:28 PM
bkrantz   Back together, screws staked, and ready for future...   Oct 3 2020, 07:28 PM
bkrantz   Last batch (for now) of parts for the powder coat ...   Oct 4 2020, 07:14 PM
bkrantz   OK, the table is empty. Now to reconfigure the ga...   Oct 5 2020, 06:46 PM
bkrantz   Here it is, the workspace ready for the newly pain...   Oct 7 2020, 07:21 PM
bkrantz   But the Princess is feeling a little crowded.   Oct 7 2020, 07:21 PM
Gint   Nice progress and great documentation! Hi Bob...   Oct 7 2020, 10:21 PM
bkrantz   Nice progress and great documentation! Hi Bo...   Oct 8 2020, 06:47 PM
bkrantz   The big day! I know some of you have lived th...   Oct 8 2020, 06:49 PM
bkrantz   Also very satisfying to have great friends to help...   Oct 8 2020, 06:51 PM
bkrantz   Unloading at home. Many thanks to Mike (aka Kansa...   Oct 8 2020, 06:53 PM
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