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> Rebuiding Inside-out
bkrantz
post Oct 16 2019, 08:47 PM
Post #1


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I realize most rebuilds go from the inside to the outside, but I am struck by how straight and clean the outer panels, including paint, look on my 73 2.0. And all the nasty stuff is hidden underneath--which I know is also not unusual.

Any way, I bought the car knowing most of what it was: a 2.0 with all the sport and appearance group equipment, including 5 good Fuchs, and the original fuel injection. The original engine is confirmed by a COA. In contrast to the exterior the interior was mixed at best, with some funky carpet. And the front and rear trunks (and engine compartment, and interior) had been sprayed with black undercoating.

So after a month, I have the car stripped to a bare shell, except for suspension and steering. I measured everything I could, and the body is very square and on spec. I need to patch some local rust spots, and replace the rear floor. And then do some minor straightening: right headlight bucket, front edge of right front fender, rear panel, etc.


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bkrantz   Rebuiding Inside-out   Oct 16 2019, 08:47 PM
bkrantz   Here's the car back home, a bit more than 3 mo...   Oct 8 2020, 06:55 PM
bkrantz   Back in the work space--ready for the next phase.   Oct 8 2020, 06:57 PM
bkrantz   I feel a bit paranoid about the lids and doors, so...   Oct 8 2020, 06:58 PM
jaredmcginness   Man! I havn't clicked this thread since la...   Oct 9 2020, 06:30 AM
bkrantz   Man! I havn't clicked this thread since l...   Oct 9 2020, 07:20 PM
bkrantz   Meanwhile, other new parts are arriving. Rebuilt ...   Oct 9 2020, 07:21 PM
bkrantz   And more new parts.   Oct 10 2020, 07:49 PM
bkrantz   Back to some body work. After sand blasting, I co...   Oct 10 2020, 07:54 PM
bkrantz   Got to play with my hammers and dollies again.   Oct 10 2020, 07:55 PM
bkrantz   Next up: starting on the body again. There are a ...   Oct 10 2020, 07:58 PM
Gint   My valances could use a good hammer and dolly guy....   Oct 11 2020, 09:04 AM
bkrantz   Thanks. On a good day I can get the metal 95% str...   Oct 11 2020, 07:40 PM
bkrantz   A few easy steps today. First, clean up the overs...   Oct 11 2020, 07:41 PM
bkrantz   And re-attaching the VIN tag to the A-pillar.   Oct 11 2020, 07:43 PM
bkrantz   I also starting fooling with the rear emblems. Th...   Oct 11 2020, 07:45 PM
bkrantz   But these will need some help.   Oct 11 2020, 07:46 PM
bkrantz   And some decisions before re-drilling the mounting...   Oct 11 2020, 07:47 PM
Gint   I'll call Sunday afternoon when we're driv...   Oct 28 2020, 10:15 PM
bkrantz   I'll call Sunday afternoon when we're dri...   Oct 29 2020, 07:43 PM
bkrantz   Back in town and ready to make some progress. Fir...   Oct 31 2020, 07:30 PM
bkrantz   I had the seat belt webbing replaced by Safety Res...   Oct 31 2020, 07:32 PM
bkrantz   I vacuumed and blew out all the tubes and ducts.   Oct 31 2020, 07:34 PM
bkrantz   I found a fair amount of sand in the heat tubes.   Oct 31 2020, 07:35 PM
raynekat   I found a fair amount of sand in the heat tubes. ...   Nov 1 2020, 01:03 AM
bkrantz   I found a fair amount of sand in the heat tubes....   Nov 1 2020, 07:56 PM
bkrantz   More post-paint body prep. While I am still very ...   Nov 1 2020, 08:02 PM
bkrantz   Another trouble spot was the right suspension ear,...   Nov 1 2020, 08:03 PM
bkrantz   After cleaning and primer.   Nov 1 2020, 08:04 PM
bkrantz   I then applied additional seam sealer in a few pla...   Nov 1 2020, 08:07 PM
bkrantz   Inside the right front fender.   Nov 1 2020, 08:08 PM
bkrantz   Same fender along the top.   Nov 1 2020, 08:08 PM
bkrantz   And the rear edge.   Nov 1 2020, 08:09 PM
bkrantz   Next was the right rear fender, starting along the...   Nov 1 2020, 08:10 PM
bkrantz   And the rear corner. I added a length of tubing t...   Nov 1 2020, 08:11 PM
bkrantz   And extra seam sealant in the hell hole.   Nov 1 2020, 08:13 PM
bkrantz   After all that work, I had a fun visit with Kansas...   Nov 1 2020, 08:22 PM
Kansas 914   After all that work, I had a fun visit with Kansa...   Nov 1 2020, 08:36 PM
Gint   After all that work, I had a fun visit with Kansas...   Nov 2 2020, 07:09 PM
bkrantz   [quote name='Kansas 914' post='2863690' date='Nov...   Nov 2 2020, 09:01 PM
FlacaProductions   Amazing work - looking great! Instead of dril...   Nov 1 2020, 09:21 PM
bkrantz   Amazing work - looking great! Instead of dri...   Nov 2 2020, 09:00 PM
djway   I used emblem tape for this   Nov 1 2020, 09:42 PM
bkrantz   Finally getting around to sorting parts to be plat...   Nov 4 2020, 07:42 PM
Kansas 914   Finally getting around to sorting parts to be pla...   Nov 4 2020, 08:05 PM
bbrock   Finally getting around to sorting parts to be pl...   Nov 4 2020, 08:07 PM
Kansas 914   [quote name='Kansas 914' post='2864432' date='Nov...   Nov 4 2020, 08:11 PM
bbrock   Just sent you a PM but I don't think the torsi...   Nov 4 2020, 07:56 PM
bkrantz   I had been planning a big weekend to make progress...   Nov 8 2020, 08:46 PM
bkrantz   We both tried to determine options. The nearest V...   Nov 8 2020, 08:52 PM
bkrantz   We got it home and dropped the plastic oil pan. I...   Nov 8 2020, 08:55 PM
djway   We got it home and dropped the plastic oil pan. ...   Nov 9 2020, 08:30 PM
raynekat   Good Pop.   Nov 9 2020, 05:39 PM
bkrantz   Good Pop. Still useful!   Nov 9 2020, 08:59 PM
sixnotfour   Fuch, my son has the same VW,,Nice heads up.....   Nov 9 2020, 05:57 PM
bkrantz   Fuch, my son has the same VW,,Nice heads up..... ...   Nov 9 2020, 08:59 PM
UROpartsman   My son ordered an optional steel pan to replace th...   Nov 11 2020, 11:34 AM
bkrantz   Here's the cracked plastic oil pan from the GT...   Nov 10 2020, 08:33 PM
bkrantz   As a replacement, he ordered a steel replacement f...   Nov 10 2020, 08:34 PM
bkrantz   All done, successfully running again.   Nov 10 2020, 08:35 PM
bkrantz   While he was working, I started painting the spots...   Nov 10 2020, 08:37 PM
bkrantz   First coat in the hell hole and below.   Nov 10 2020, 08:38 PM
djway   Beautiful.   Nov 10 2020, 08:51 PM
bkrantz   I finished spraying color today (I think), and got...   Nov 11 2020, 07:32 PM
bkrantz   Other side   Nov 11 2020, 07:32 PM
bkrantz   Left side hell hole.   Nov 11 2020, 07:33 PM
bkrantz   I touched up the last few spots, including in the ...   Nov 12 2020, 07:24 PM
bkrantz   OK, except for a few very small spots, the paint i...   Nov 13 2020, 07:25 PM
Kansas 914   OK, except for a few very small spots, the paint ...   Nov 13 2020, 09:03 PM
bkrantz   OK, except for a few very small spots, the paint...   Nov 14 2020, 07:34 PM
bkrantz   Before adding parts to the body, I decided to add ...   Nov 14 2020, 07:40 PM
bkrantz   I used the access holes to get inside the longs.   Nov 14 2020, 07:41 PM
bkrantz   The nozzle and hose are small enough diameter to s...   Nov 14 2020, 07:42 PM
bkrantz   Access to the upper part of the rear longs.   Nov 14 2020, 07:43 PM
bkrantz   And also inside the tunnel. The nozzle sprays a 1...   Nov 14 2020, 07:46 PM
bkrantz   Prelims almost done.   Nov 14 2020, 07:47 PM
Kansas 914   Great work!   Nov 14 2020, 08:02 PM
djway   I usually use about 10 of those cans on a car befo...   Nov 14 2020, 09:56 PM
bkrantz   Thanks. I probably should have done it before pai...   Nov 15 2020, 08:08 PM
bkrantz   Some schedule changes means some work plan changes...   Nov 15 2020, 08:37 PM
bkrantz   Tank stripped of fittings and sender.   Nov 15 2020, 08:39 PM
Kansas 914   Tank stripped of fittings and sender. Are you us...   Nov 15 2020, 08:41 PM
bkrantz   A peek inside--some surface rust.   Nov 15 2020, 08:41 PM
bkrantz   We are making a run to Tucson. At least one shop ...   Nov 15 2020, 09:18 PM
bkrantz   Here's what my seats looks like now, essential...   Nov 16 2020, 08:49 PM
bkrantz   The bottoms are also attached with custom PO bolts...   Nov 16 2020, 08:50 PM
bkrantz   Now that's some quality work right there.   Nov 16 2020, 08:51 PM
bkrantz   No retaining clip on the base board.   Nov 16 2020, 08:53 PM
raynekat   No retaining clip on the base board. Hence the ...   Nov 16 2020, 10:03 PM
bkrantz   Another slight detour: I remembered that to mount ...   Nov 17 2020, 08:08 PM
bkrantz   Holes drilled from below.   Nov 17 2020, 08:09 PM
bkrantz   Test fit.   Nov 17 2020, 08:10 PM
bkrantz   Holes touched up.   Nov 17 2020, 08:11 PM
bkrantz   I picked up some of my engine parts from Competiti...   Nov 19 2020, 08:52 PM
bkrantz   Lots of air-cooled clutter.   Nov 19 2020, 08:52 PM
bkrantz   Heads with complete (stock) valve job.   Nov 19 2020, 08:54 PM
bkrantz   Crank checked and journals polished.   Nov 19 2020, 08:55 PM
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