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> Rebuiding Inside-out
bkrantz
post Oct 16 2019, 08:47 PM
Post #1


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I realize most rebuilds go from the inside to the outside, but I am struck by how straight and clean the outer panels, including paint, look on my 73 2.0. And all the nasty stuff is hidden underneath--which I know is also not unusual.

Any way, I bought the car knowing most of what it was: a 2.0 with all the sport and appearance group equipment, including 5 good Fuchs, and the original fuel injection. The original engine is confirmed by a COA. In contrast to the exterior the interior was mixed at best, with some funky carpet. And the front and rear trunks (and engine compartment, and interior) had been sprayed with black undercoating.

So after a month, I have the car stripped to a bare shell, except for suspension and steering. I measured everything I could, and the body is very square and on spec. I need to patch some local rust spots, and replace the rear floor. And then do some minor straightening: right headlight bucket, front edge of right front fender, rear panel, etc.


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bkrantz   Rebuiding Inside-out   Oct 16 2019, 08:47 PM
bkrantz   More progress in Tucson today. I dropped the fuel...   Nov 23 2020, 08:38 PM
bkrantz   The door cards are in generally good shape, but ha...   Nov 23 2020, 08:44 PM
bkrantz   Back at the upholstery shop today, and I changed m...   Nov 25 2020, 09:30 PM
raynekat   Vinyl is likely a good choice for durability. The ...   Nov 25 2020, 09:56 PM
bkrantz   Yeah, suede would be sexy--but risky.   Nov 26 2020, 08:50 PM
Zaffer   Sorry, didn’t take time to read all 81 pages. Ar...   Nov 27 2020, 09:59 PM
bkrantz   I plan to do the engine build. I had the crank, c...   Nov 28 2020, 09:13 PM
Kansas 914   I plan to do the engine build. I had the crank, ...   Nov 29 2020, 10:07 AM
bkrantz   I plan to do the engine build. I had the crank,...   Nov 29 2020, 08:09 PM
Kansas 914   Thanks, Mike. I have looked (leered?) at the LN...   Nov 29 2020, 08:20 PM
djway   the main thing about the AA pistons is that they d...   Nov 29 2020, 09:22 PM
930cabman   the main thing about the AA pistons is that they ...   Dec 2 2020, 01:01 PM
bkrantz   Very true. Good luck with yours--enjoy the journe...   Dec 2 2020, 09:16 PM
bkrantz   I picked up the rest of my engine parts at Competi...   Dec 2 2020, 09:21 PM
bkrantz   Dan checked the case for flat and square, and then...   Dec 2 2020, 09:23 PM
bkrantz   They also balanced the rods.   Dec 2 2020, 09:25 PM
bkrantz   A few fun cars at CE.   Dec 2 2020, 09:27 PM
bkrantz   Another classic.   Dec 2 2020, 09:29 PM
djway   Another classic. Looks like the 60 Ghia that was...   Dec 2 2020, 09:50 PM
bkrantz   And a desert veteran.   Dec 2 2020, 09:32 PM
bkrantz   I picked up my gas tank from Performance Radiator ...   Dec 4 2020, 08:32 PM
jaredmcginness   I like the fabric options - I’m a ... hobby tail...   Dec 4 2020, 10:00 PM
bkrantz   I like the fabric options - I’m a ... hobby tai...   Dec 5 2020, 08:43 PM
raynekat   I for one.....would like to see Bob do some sewing...   Dec 6 2020, 06:17 PM
bkrantz   I for one.....would like to see Bob do some sewin...   Dec 7 2020, 09:01 PM
bkrantz   Going through more parts delivered while I was out...   Dec 9 2020, 08:15 PM
mb911   Going through more parts delivered while I was ou...   Dec 9 2020, 09:06 PM
bkrantz   Going through more parts delivered while I was o...   Dec 10 2020, 08:49 PM
mb911   [quote name='mb911' post='2873606' date='Dec 9 20...   Dec 11 2020, 09:04 PM
bbrock   [quote name='mb911' post='2873606' date='Dec 9 2...   Dec 11 2020, 10:40 PM
bkrantz   I also had them do some part in silver zinc.   Dec 9 2020, 08:16 PM
raynekat   Plating looks pretty spiffy there Bob. Will look n...   Dec 9 2020, 09:46 PM
bkrantz   OK, time to get back to work. I decided to start ...   Dec 10 2020, 08:52 PM
bkrantz   Starting on the passenger floor, making paper temp...   Dec 10 2020, 08:53 PM
bkrantz   Forward section.   Dec 10 2020, 08:54 PM
bkrantz   I covered the inner exposure of the front fender w...   Dec 10 2020, 08:55 PM
bkrantz   Ad the oval holes along the inner longs.   Dec 10 2020, 08:56 PM
bkrantz   Under the passenger seat.   Dec 10 2020, 08:57 PM
bkrantz   Driver floor. I snuck a piece into the forward pa...   Dec 10 2020, 08:58 PM
bkrantz   Done with the floor!   Dec 10 2020, 08:59 PM
bkrantz   Now for the fire wall. I want a multi-layer syste...   Dec 10 2020, 09:00 PM
bkrantz   The first layer is more Dynamat.   Dec 10 2020, 09:01 PM
bkrantz   Now for the second layer on the fire wall. This i...   Dec 11 2020, 08:32 PM
bkrantz   Center section.   Dec 11 2020, 08:33 PM
bkrantz   Full coverage (except for seat belt mounting areas...   Dec 11 2020, 08:34 PM
930cabman   Full coverage (except for seat belt mounting area...   Dec 12 2020, 05:58 PM
bkrantz   Full coverage (except for seat belt mounting are...   Dec 12 2020, 07:52 PM
bkrantz   I also gathered the brake line fittings for cleani...   Dec 11 2020, 08:43 PM
bkrantz   A slight detour. Before I install the wiring harn...   Dec 12 2020, 07:57 PM
bkrantz   A detour on the detour: getting the wiring harness...   Dec 12 2020, 07:59 PM
bkrantz   Partial disassembly and cleaning. Not sure I dare...   Dec 12 2020, 08:00 PM
bbrock   Partial disassembly and cleaning. Not sure I dar...   Dec 12 2020, 08:43 PM
bkrantz   Partial disassembly and cleaning. Not sure I da...   Dec 13 2020, 08:00 PM
bkrantz   A personal milestone today: I installed the first ...   Dec 13 2020, 08:03 PM
bkrantz   And the long section that goes to the front. Here...   Dec 13 2020, 08:10 PM
bkrantz   The two lines come together at this union--first t...   Dec 13 2020, 08:11 PM
bkrantz   Next, SS fuel lines, from Tangerine. These get fe...   Dec 13 2020, 08:14 PM
bkrantz   I had a moment of panic, when I could not find the...   Dec 13 2020, 08:18 PM
bkrantz   Grommet in place.   Dec 13 2020, 08:19 PM
bkrantz   And a single grommet in one rear hole. I used som...   Dec 13 2020, 08:21 PM
bkrantz   Repeat for the second line.   Dec 13 2020, 08:22 PM
bkrantz   Front end of the tunnel, with the lines fed throug...   Dec 13 2020, 08:25 PM
bkrantz   Future connections for the fuel tank and relocated...   Dec 13 2020, 08:26 PM
bkrantz   One more detail for the fuel lines: fixing them in...   Dec 13 2020, 08:28 PM
bkrantz   Bonus detail: some more rubber hose collars to kee...   Dec 13 2020, 08:29 PM
bkrantz   Out with the old list (I will get to painting unde...   Dec 13 2020, 08:30 PM
bkrantz   In with the new list. Progress already!   Dec 13 2020, 08:31 PM
bkrantz   Finishing up this detour. The fuse-relay panel is...   Dec 14 2020, 07:47 PM
bkrantz   I then re-taped the harness, including new wires t...   Dec 14 2020, 07:49 PM
ndfrigi   I then re-taped the harness, including new wires ...   Dec 14 2020, 08:05 PM
bkrantz   I then re-taped the harness, including new wires...   Dec 15 2020, 08:04 PM
bkrantz   Now for the big job--installing the harness. Not ...   Dec 14 2020, 07:52 PM
djway   :beer2:   Dec 14 2020, 08:21 PM
gereed75   In All likelihood you have seen it but RD has a pr...   Dec 16 2020, 08:13 AM
bkrantz   OK, here we go. Prep: good mood, cold beverage, c...   Dec 16 2020, 08:03 PM
bkrantz   To start, I used (mostly) the strategy of feeding ...   Dec 16 2020, 08:07 PM
bkrantz   Then the far end of the rear harness, with the rig...   Dec 16 2020, 08:08 PM
bkrantz   After pulling the tail light branch, I started the...   Dec 16 2020, 08:09 PM
bkrantz   I pulled both branches through until the snorkel g...   Dec 16 2020, 08:11 PM
bkrantz   Snorkel started.   Dec 16 2020, 08:12 PM
bkrantz   And through.   Dec 16 2020, 08:13 PM
bkrantz   All done! (with the first obstacle). I also f...   Dec 16 2020, 08:17 PM
bkrantz   Now comes the real fun. All the rear harness now ...   Dec 16 2020, 08:18 PM
bkrantz   I violated my "big things first" strateg...   Dec 16 2020, 08:21 PM
bkrantz   This was pretty easy to sneak into the tunnel and ...   Dec 16 2020, 08:22 PM
bkrantz   I continued to pull that branch, and got more side...   Dec 16 2020, 08:23 PM
bkrantz   Now the test for my current strategy: will the big...   Dec 16 2020, 08:25 PM
bkrantz   It took a bit of fiddling, but it worked.   Dec 16 2020, 08:26 PM
bkrantz   Now for the battery leads.   Dec 16 2020, 08:26 PM
bkrantz   Using long shop tweezers helps to get the lead end...   Dec 16 2020, 08:28 PM
bkrantz   And the rest of the leads.   Dec 16 2020, 08:28 PM
bkrantz   Now for the snorkel. Into the tunnel!   Dec 16 2020, 08:29 PM
bkrantz   All in.   Dec 16 2020, 08:30 PM
bkrantz   Gently pulling from the engine side and pushing fr...   Dec 16 2020, 08:32 PM
bkrantz   And fully through, with the grommet seated. But--...   Dec 16 2020, 08:33 PM
bkrantz   Now feeding things through the hole in the forward...   Dec 16 2020, 08:35 PM
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