|
|

|
Porsche, and the Porsche crest are registered trademarks of Dr. Ing. h.c. F. Porsche AG.
This site is not affiliated with Porsche in any way. Its only purpose is to provide an online forum for car enthusiasts. All other trademarks are property of their respective owners. |
|
|
| bkrantz |
Oct 16 2019, 08:47 PM
Post
#1
|
|
914 Guru ![]() ![]() ![]() ![]() ![]() Group: Members Posts: 8,565 Joined: 3-August 19 From: SW Colorado Member No.: 23,343 Region Association: Rocky Mountains
|
I realize most rebuilds go from the inside to the outside, but I am struck by how straight and clean the outer panels, including paint, look on my 73 2.0. And all the nasty stuff is hidden underneath--which I know is also not unusual.
Any way, I bought the car knowing most of what it was: a 2.0 with all the sport and appearance group equipment, including 5 good Fuchs, and the original fuel injection. The original engine is confirmed by a COA. In contrast to the exterior the interior was mixed at best, with some funky carpet. And the front and rear trunks (and engine compartment, and interior) had been sprayed with black undercoating. So after a month, I have the car stripped to a bare shell, except for suspension and steering. I measured everything I could, and the body is very square and on spec. I need to patch some local rust spots, and replace the rear floor. And then do some minor straightening: right headlight bucket, front edge of right front fender, rear panel, etc. Attached thumbnail(s) |
bkrantz Rebuiding Inside-out Oct 16 2019, 08:47 PM
bkrantz And then attach the new supply plastic tubing to t... Dec 26 2020, 08:25 PM
bkrantz I first tried warning the end of the plastic tubin... Dec 26 2020, 08:26 PM
bkrantz But, the tubing got too warm and buckled when I tr... Dec 26 2020, 08:27 PM
bkrantz So for the second try, I warmed the metal barbs an... Dec 26 2020, 08:28 PM
bkrantz I lubed the grommets with brake fluid. Dec 26 2020, 08:29 PM
bkrantz And then eased (and pushed) the flanged ends into ... Dec 26 2020, 08:32 PM
bkrantz MC mounted, with the supply lines up through the f... Dec 26 2020, 08:35 PM
bkrantz I think I need new angled grommets for the supply ... Dec 26 2020, 08:36 PM
bkrantz Also, a new boot for the warning switch. I decide... Dec 26 2020, 08:38 PM
bkrantz Before mounting the banjo fitting for the front li... Dec 26 2020, 08:41 PM
bkrantz Meanwhile, I put my visiting son to work again, fi... Dec 26 2020, 08:48 PM
bkrantz The obvious thing is to pour this into the inverte... Dec 26 2020, 08:53 PM
bkrantz Here's the wax, forced into the holes from the... Dec 26 2020, 08:54 PM
bkrantz And from below (sorry for the fuzzy photo). Dec 26 2020, 08:55 PM
bkrantz Finally, we leveled the relay board. Dec 26 2020, 08:55 PM
bkrantz Then mixed the potting compound and poured in abou... Dec 26 2020, 08:56 PM
bkrantz For about 15 minutes, we popped some air bubbles. ... Dec 26 2020, 08:58 PM
bkrantz Now just wait 24 to 48 hours for full cure. Dec 26 2020, 08:59 PM
bkrantz Finishing up the relay board. The potting compoun... Dec 28 2020, 08:05 PM
bkrantz Compound leaked through the side notches, and onto... Dec 28 2020, 08:06 PM
bkrantz And the compound found more leak points, including... Dec 28 2020, 08:07 PM
bkrantz And the 3-pin socket, and one tab for the fuses. Dec 28 2020, 08:08 PM
bkrantz And the 4-tab socket. Damned stuff was very sneak... Dec 28 2020, 08:10 PM
bkrantz At least the wax in the big holes worked. Dec 28 2020, 08:11 PM
bkrantz And was easy to clean out with a tooth pick, Q-tip... Dec 28 2020, 08:12 PM
bkrantz Ready to go!
A few lessons:
To fill the unde... Dec 28 2020, 08:16 PM
bkrantz One more task done today: a new shift rod bushing ... Dec 28 2020, 08:18 PM
bkrantz This was a bit difficult to install. I tried pres... Dec 28 2020, 08:21 PM
bkrantz Next, mounting new air deflectors. Dec 29 2020, 07:40 PM
mb911 @bkrantz there was something that left here today... Dec 29 2020, 07:42 PM
bkrantz Three holes on the right side, that match the cent... Dec 29 2020, 07:42 PM
bkrantz And 3 holes on the left. Note the parking brake t... Dec 29 2020, 07:45 PM
bkrantz The bolts screw into under-sized holes in the plas... Dec 29 2020, 07:48 PM
bkrantz Left side in place. Dec 29 2020, 07:49 PM
bkrantz And right side. Dec 29 2020, 07:50 PM
bkrantz Note the factory manual has a page about mounting ... Dec 29 2020, 07:53 PM
bkrantz A couple of weeks ago, before installing the wirin... Dec 30 2020, 07:56 PM
bbrock
A couple of weeks ago, before installing the wiri... Jan 3 2021, 12:14 AM
bkrantz Half the connector stays with the harness. Dec 30 2020, 07:56 PM
bkrantz The other half stays with the switch, which needs ... Dec 30 2020, 07:57 PM
bkrantz Here's the column control module, with the ori... Dec 30 2020, 08:02 PM
bkrantz The CarMagic switch replaces the fluid valve, but ... Dec 30 2020, 08:05 PM
bkrantz I decided to cut off the narrow end of the switch ... Dec 30 2020, 08:07 PM
bkrantz To make this work, I need to get the switch to sit... Dec 30 2020, 08:10 PM
bkrantz With the switch mounted, I checked the function. ... Dec 30 2020, 08:13 PM
jaredmcginness You’ve left no bolt un-turned!!! Dec 30 2020, 08:13 PM
bkrantz Last detail: the mounting flange for the switch pr... Dec 30 2020, 08:14 PM
bkrantz Just a small air gap in "resting" state. Dec 30 2020, 08:15 PM
bkrantz And when the wiper/washer lever is pulled, it push... Dec 30 2020, 08:18 PM
bkrantz Control module inserted into steering column housi... Dec 30 2020, 08:19 PM
djway Very cool on the pump switch.
I have been making t... Dec 31 2020, 12:39 AM
930cabman
Very cool on the pump switch.
I have been making ... Dec 31 2020, 05:49 AM
wonkipop @bkrantz
just read your thread from wo to go over... Dec 31 2020, 06:44 AM
bkrantz Thanks, guys. Fun and therapeutic to share (and I... Jan 2 2021, 09:27 AM
bkrantz A few days ago, I made more progress with brakes, ... Jan 2 2021, 09:29 AM
bkrantz I also got the angled grommets for the brake fluid... Jan 2 2021, 09:30 AM
bkrantz And popped these in place. Jan 2 2021, 09:31 AM
bkrantz Now I installed the MC "for real". Jan 2 2021, 09:32 AM
bkrantz I also got and installed the circular retaining cl... Jan 2 2021, 09:34 AM
raynekat
I also got and installed the circular retaining... Jan 2 2021, 10:05 PM
bkrantz With the MC installed, I adjusted and installed th... Jan 2 2021, 09:35 AM
bkrantz Then the front line to the right side. Jan 2 2021, 09:36 AM
bkrantz And the front line to the left. As expected, all ... Jan 2 2021, 09:37 AM
bkrantz Finally, the warning switch connectors and new boo... Jan 2 2021, 09:39 AM
bkrantz Done (I hope). Jan 2 2021, 09:40 AM
bkrantz While under the front, I decided to start some sus... Jan 2 2021, 09:42 AM
bkrantz I know my sequence is not normal, but it worked ou... Jan 2 2021, 09:44 AM
bkrantz And another rebuild personal milestone: first fast... Jan 2 2021, 09:45 AM
bkrantz I then snuck the rack up into place, with reasonab... Jan 2 2021, 09:47 AM
bkrantz I then installed the front suspension carrier cros... Jan 2 2021, 09:48 AM
bkrantz And then discovered I forgot this. Recognize it? Jan 2 2021, 09:49 AM
bkrantz This is the big rubber grommet that seals the fron... Jan 2 2021, 09:50 AM
bkrantz With everything back in place I installed the shaf... Jan 2 2021, 09:51 AM
bkrantz Yesterday, I kept going on the front suspension. ... Jan 2 2021, 09:54 AM
bkrantz Top view Jan 2 2021, 09:54 AM
bkrantz A-arm installed. This is starting to look like so... Jan 2 2021, 09:55 AM
bkrantz And the front A-arm cap. I did not get the correc... Jan 2 2021, 09:56 AM
raynekat
And the front A-arm cap. I did not get the corre... Jan 2 2021, 10:03 PM
bkrantz Here's a sneak preview of the interior. My so... Jan 2 2021, 07:54 PM
bkrantz Definitely not stock! The look is black vinyl... Jan 2 2021, 07:56 PM
bkrantz And the same on the door panels. Jan 2 2021, 08:03 PM
bkrantz With recent parts delivery, I got back to the shif... Jan 3 2021, 07:31 PM
bkrantz And the socket in main bracket. Jan 3 2021, 07:34 PM
bkrantz Here's the lever in place (upside down). Jan 3 2021, 07:35 PM
bkrantz And the sliding plate. Jan 3 2021, 07:36 PM
bkrantz The springs for the sliding plate turned out to be... Jan 3 2021, 07:37 PM
bkrantz And I could use the new circlips, and lock the pin... Jan 3 2021, 07:39 PM
bkrantz For the second spring, here's how I got in pla... Jan 3 2021, 07:41 PM
bkrantz Then I put one end of the spring on the pin. Jan 3 2021, 07:43 PM
bkrantz Even with the experience with the first spring, it... Jan 3 2021, 07:45 PM
bkrantz Finally, I greased and added the bottom lever. Jan 3 2021, 07:46 PM
bkrantz And then installed the gear shift in the car. Jan 3 2021, 07:48 PM
bkrantz I had more time, so I went back to the new parts b... Jan 3 2021, 07:50 PM
bkrantz And screwed them in place. Jan 3 2021, 07:52 PM
bkrantz That inspired me to get the left strut. I had to ... Jan 3 2021, 07:54 PM
bkrantz And the new Bilstein insert. Jan 3 2021, 07:55 PM
bkrantz Fits perfectly, and all tightened up. Jan 3 2021, 07:56 PM
bkrantz Here's the strut top hardware, including new 2... Jan 3 2021, 07:57 PM![]() ![]() |
|
Lo-Fi Version | Time is now: 2nd January 2026 - 10:37 AM |
| All rights reserved 914World.com © since 2002 |
|
914World.com is the fastest growing online 914 community! We have it all, classifieds, events, forums, vendors, parts, autocross, racing, technical articles, events calendar, newsletter, restoration, gallery, archives, history and more for your Porsche 914 ... |