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> Rebuiding Inside-out
bkrantz
post Oct 16 2019, 08:47 PM
Post #1


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I realize most rebuilds go from the inside to the outside, but I am struck by how straight and clean the outer panels, including paint, look on my 73 2.0. And all the nasty stuff is hidden underneath--which I know is also not unusual.

Any way, I bought the car knowing most of what it was: a 2.0 with all the sport and appearance group equipment, including 5 good Fuchs, and the original fuel injection. The original engine is confirmed by a COA. In contrast to the exterior the interior was mixed at best, with some funky carpet. And the front and rear trunks (and engine compartment, and interior) had been sprayed with black undercoating.

So after a month, I have the car stripped to a bare shell, except for suspension and steering. I measured everything I could, and the body is very square and on spec. I need to patch some local rust spots, and replace the rear floor. And then do some minor straightening: right headlight bucket, front edge of right front fender, rear panel, etc.


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bkrantz   Rebuiding Inside-out   Oct 16 2019, 08:47 PM
bkrantz   Complete strut assembly.   Jan 3 2021, 07:58 PM
bkrantz   Installed in the car, starting with the top, and t...   Jan 3 2021, 08:00 PM
bkrantz   Shiny top hardware!   Jan 3 2021, 08:00 PM
bkrantz   All done.   Jan 3 2021, 08:02 PM
mb911   Looks great.. we do need to teach you how to post...   Jan 3 2021, 08:04 PM
bkrantz   Looks great.. we do need to teach you how to pos...   Jan 4 2021, 08:08 PM
bkrantz   I took care of one thing I forgot to do when prepp...   Jan 4 2021, 08:11 PM
bkrantz   Last suspension component on the left, torsion bar...   Jan 4 2021, 08:12 PM
bkrantz   Must remember L and R!   Jan 4 2021, 08:13 PM
bkrantz   Left bar going into the A-arm. It took a bit of t...   Jan 4 2021, 08:14 PM
bkrantz   New gasket.   Jan 4 2021, 08:14 PM
bkrantz   And the adjuster cap. More shiny!   Jan 4 2021, 08:15 PM
Kansas 914   And the adjuster cap. More shiny! Will you ...   Jan 5 2021, 09:46 AM
bkrantz   And the adjuster cap. More shiny! Will you...   Jan 5 2021, 07:40 PM
bkrantz   Going back to photos I took during disassembly, th...   Jan 5 2021, 07:48 PM
bkrantz   Getting more complete. Right side.   Jan 5 2021, 07:51 PM
bkrantz   Hardware for the front sway bar, with new bushings...   Jan 5 2021, 07:53 PM
bkrantz   Sway bar inserted with new bushings.   Jan 5 2021, 07:55 PM
bkrantz   Bushing bracket snugged up.   Jan 5 2021, 07:57 PM
bkrantz   Then sway bar arms.   Jan 5 2021, 07:58 PM
bkrantz   Plus clamping hardware.   Jan 5 2021, 07:59 PM
bkrantz   And then the drop link with new bushings.   Jan 5 2021, 08:00 PM
bkrantz   Right side, too. Front suspension is essentially ...   Jan 5 2021, 08:01 PM
raynekat   Always looks great Bob....especially when I'm ...   Jan 6 2021, 02:13 AM
bkrantz   Always looks great Bob....especially when I'm...   Jan 6 2021, 07:29 PM
bkrantz   A shout out to Marquis and all the folks at PMB. ...   Jan 6 2021, 07:33 PM
bkrantz   The T-adaptor goes here.   Jan 6 2021, 07:34 PM
bkrantz   And now I have all the brake system that mounts to...   Jan 6 2021, 07:35 PM
bkrantz   I grabbed the box with seat belt parts to see what...   Jan 6 2021, 07:38 PM
raynekat   A new set of "press" decals will brighte...   Jan 6 2021, 09:28 PM
bkrantz   A new set of "press" decals will bright...   Jan 7 2021, 08:11 PM
bkrantz   Today, first a few detail bits. Some new speed nu...   Jan 7 2021, 08:15 PM
bkrantz   And then I could install the board--and plug in on...   Jan 7 2021, 08:16 PM
bkrantz   Then the new grills and filters for the door jamb ...   Jan 7 2021, 08:22 PM
bkrantz   I found some scrap stiff rubber sheet, and got my ...   Jan 7 2021, 08:22 PM
bkrantz   These should help keep the filters attached to the...   Jan 7 2021, 08:23 PM
bkrantz   Grills installed.   Jan 7 2021, 08:24 PM
bkrantz   Then the main business of the day: testing all the...   Jan 7 2021, 08:26 PM
bkrantz   Then the wiper motor--it runs, too.   Jan 7 2021, 08:28 PM
bkrantz   Both headlight motors run, and both have mangled l...   Jan 7 2021, 08:30 PM
bkrantz   Finally, the fresh air blower. It blows.   Jan 7 2021, 08:30 PM
bkrantz   Methinks this is not original to the car. I wonde...   Jan 7 2021, 08:32 PM
bkrantz   And finally, I sorted through the aluminum trim. ...   Jan 7 2021, 08:34 PM
bkrantz   The PO did such a good job, and lightly sanded all...   Jan 7 2021, 08:36 PM
bkrantz   At least the overall shape is (mostly) good.   Jan 7 2021, 08:38 PM
bkrantz   The sills are straight, but have some PO overspray...   Jan 7 2021, 08:39 PM
bkrantz   Both carpet strips need some tweaking.   Jan 7 2021, 08:42 PM
bkrantz   Same story on the blacked-out window gasket channe...   Jan 7 2021, 08:44 PM
euro911   Just got around to reading all 65 pages of your am...   Jan 7 2021, 10:47 PM
73-914   Just got around to reading all 65 pages of your a...   Jan 7 2021, 11:58 PM
bkrantz   Just got around to reading all 65 pages of your a...   Jan 8 2021, 07:43 PM
bkrantz   More shiny new bolts arrived today, from Belmetric...   Jan 8 2021, 07:44 PM
bkrantz   Now the tie rods have bolts.   Jan 8 2021, 07:44 PM
bkrantz   And more pretty bolts now for the underside, just ...   Jan 8 2021, 07:46 PM
bkrantz   I then tried to torque the ball joint retainer rin...   Jan 8 2021, 07:50 PM
raynekat   I then tried to torque the ball joint retainer...   Jan 8 2021, 10:37 PM
bkrantz   Following on from testing electric motors yesterda...   Jan 8 2021, 07:53 PM
bkrantz   Heater blower components.   Jan 8 2021, 07:54 PM
bkrantz   And the wiper system, before cleaning off 50 year ...   Jan 8 2021, 07:56 PM
bkrantz   And after.   Jan 8 2021, 07:56 PM
bkrantz   More prep on the wipers. I found one broken wire.   Jan 9 2021, 09:06 PM
bkrantz   Soldered, and I treated the fabric insulation and ...   Jan 9 2021, 09:08 PM
bkrantz   Wiper gear installed, from the top.   Jan 10 2021, 07:39 PM
bkrantz   And the bottom.   Jan 10 2021, 07:40 PM
bkrantz   Getting started on the headlights. These are in t...   Jan 10 2021, 07:42 PM
bkrantz   The motors need cleaning up, too, with PO undercoa...   Jan 10 2021, 07:43 PM
bkrantz   And getting started on the fresh air stuff--also w...   Jan 10 2021, 07:45 PM
djway   Have a swear jar handy when you put that box in......   Jan 10 2021, 09:32 PM
bkrantz   Have a swear jar handy when you put that box in.....   Jan 11 2021, 08:12 PM
wonkipop   have you got a screen for fan/vent box? good idea ...   Jan 10 2021, 10:03 PM
bkrantz   have you got a screen for fan/vent box? good idea...   Jan 11 2021, 08:13 PM
iankarr   Looking great as usual. I'm working on the sam...   Jan 10 2021, 11:29 PM
bkrantz   Looking great as usual. I'm working on the sa...   Jan 11 2021, 08:19 PM
bkrantz   More progress on the fresh air box. Disassembly.   Jan 11 2021, 08:23 PM
bkrantz   And then the tedious, PIA removal of undercoating....   Jan 11 2021, 08:27 PM
bkrantz   I needed a break, and also to take care of things ...   Jan 11 2021, 08:29 PM
bkrantz   Enough annoying work for today. Instead I got tog...   Jan 11 2021, 08:31 PM
bkrantz   Much more fun to put clean and shiny parts togethe...   Jan 11 2021, 08:32 PM
bkrantz   And mount it in the engine compartment.   Jan 11 2021, 08:33 PM
bkrantz   I just need one of these for the connection. (bor...   Jan 11 2021, 08:34 PM
bkrantz   Still working on multiple components at the same t...   Jan 12 2021, 08:09 PM
bkrantz   And progress on cleaning the blower section of the...   Jan 12 2021, 08:12 PM
bkrantz   This was not coming off with any solvent, at least...   Jan 12 2021, 08:14 PM
bkrantz   Mostly successful, with just a little damage.   Jan 12 2021, 08:14 PM
bkrantz   After wiping with GoofOff, which reacts slightly w...   Jan 12 2021, 08:15 PM
bkrantz   Next, I opened up the blower section so I could re...   Jan 12 2021, 08:17 PM
bkrantz   The baffles are easy to take apart.   Jan 12 2021, 08:18 PM
bkrantz   New rings, part of the 914 Rubber kit.   Jan 12 2021, 08:19 PM
bkrantz   Since I was getting ahead of myself with the fresh...   Jan 12 2021, 08:22 PM
bkrantz   Another view of the lower dash edge. This should ...   Jan 12 2021, 08:24 PM
kroelofsen   So much progress... Much of what you do is a very ...   Jan 13 2021, 11:01 AM
Kansas 914   So much progress... Much of what you do is a very...   Jan 13 2021, 11:04 AM
bkrantz   So much progress... Much of what you do is a very...   Jan 13 2021, 08:17 PM
bkrantz   Got the fresh air box back together. The little c...   Jan 13 2021, 08:20 PM
bkrantz   I also cleaned up the control levers. Quite a bit...   Jan 13 2021, 08:25 PM
bkrantz   Cleaned up.   Jan 13 2021, 08:25 PM
bkrantz   I used some fine emery paper on the contacts.   Jan 13 2021, 08:26 PM
raynekat   Check this fresh air fan switch for continuity on ...   Jan 13 2021, 09:57 PM
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