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> Rebuiding Inside-out
bkrantz
post Oct 16 2019, 08:47 PM
Post #1


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I realize most rebuilds go from the inside to the outside, but I am struck by how straight and clean the outer panels, including paint, look on my 73 2.0. And all the nasty stuff is hidden underneath--which I know is also not unusual.

Any way, I bought the car knowing most of what it was: a 2.0 with all the sport and appearance group equipment, including 5 good Fuchs, and the original fuel injection. The original engine is confirmed by a COA. In contrast to the exterior the interior was mixed at best, with some funky carpet. And the front and rear trunks (and engine compartment, and interior) had been sprayed with black undercoating.

So after a month, I have the car stripped to a bare shell, except for suspension and steering. I measured everything I could, and the body is very square and on spec. I need to patch some local rust spots, and replace the rear floor. And then do some minor straightening: right headlight bucket, front edge of right front fender, rear panel, etc.


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bkrantz   Rebuiding Inside-out   Oct 16 2019, 08:47 PM
bkrantz   And ground down to almost pretty.   Feb 1 2020, 10:46 PM
bkrantz   Since the front floor corners are where the front ...   Feb 1 2020, 10:48 PM
bkrantz   Left side welded in.   Feb 1 2020, 10:49 PM
bkrantz   And the right side.   Feb 1 2020, 10:49 PM
bkrantz   While welding in the neighborhood, I filled in som...   Feb 1 2020, 10:51 PM
bkrantz   With all the preliminaries down, its time to fit a...   Feb 1 2020, 10:52 PM
Kansas 914   While I have been hibernating you have been busy.   Feb 2 2020, 07:47 AM
bkrantz   Got the floor panel fitted today. My plan to is d...   Feb 2 2020, 09:22 PM
bkrantz   Before welding on the new floor section, I painted...   Feb 3 2020, 08:25 PM
bkrantz   While waiting for paint to dry, I started work on ...   Feb 3 2020, 08:28 PM
bkrantz   Here is the rusted section cut out, after removing...   Feb 3 2020, 08:32 PM
bkrantz   And a cardboard template for the patch. (The left...   Feb 3 2020, 08:34 PM
bkrantz   No garage time today, but got some more body part...   Feb 4 2020, 09:38 PM
sixnotfour   :beer1:   Feb 5 2020, 02:18 AM
bkrantz   Great. Now I have to check the rotisserie lock.   Feb 5 2020, 10:08 PM
raynekat   Yep.....just a whee bit left of the tin worm in th...   Feb 6 2020, 05:56 PM
bkrantz   Thanks, Doug. I may need to pick your brain soon....   Feb 6 2020, 10:02 PM
bkrantz   Back to 914 work today. First up: finish the A-pi...   Feb 6 2020, 10:03 PM
bkrantz   And welded in, ready for grinding.   Feb 6 2020, 10:04 PM
bkrantz   Left side patch, a bit more challenging since the ...   Feb 6 2020, 10:05 PM
bkrantz   Tack-welded.   Feb 6 2020, 10:06 PM
bkrantz   Finally on to attaching the new floor section. He...   Feb 6 2020, 10:09 PM
bkrantz   Allright! I flipped the car to right side up,...   Feb 7 2020, 09:37 PM
bkrantz   After measuring and bending, here is one end after...   Feb 7 2020, 09:38 PM
bkrantz   After more fitting and bending, here is the cross ...   Feb 7 2020, 09:39 PM
Trophy   Nice work you are doing, what sort of tools are yo...   Feb 8 2020, 12:13 PM
bkrantz   Thanks. I have mostly electrical tools: 4.5 inch ...   Feb 8 2020, 08:58 PM
bkrantz   Just some incremental work today, mostly rescuing ...   Feb 8 2020, 09:05 PM
bkrantz   Here's the bracket and surrounding sheet metal...   Feb 8 2020, 09:06 PM
bkrantz   And finally both brackets, after removal of old sh...   Feb 8 2020, 09:08 PM
bkrantz   Some progress on welding inside the floor panel, i...   Feb 9 2020, 10:11 PM
bkrantz   Also progress on the A-pillar bases. Ground down ...   Feb 9 2020, 10:15 PM
bkrantz   And the missing piece of the sill ledge, in place ...   Feb 9 2020, 10:15 PM
bkrantz   Right side ground down.   Feb 9 2020, 10:16 PM
bkrantz   And right sill edge piece.   Feb 9 2020, 10:17 PM
horizontally-opposed   And right sill edge piece. ^ Nice work—in an ...   Feb 9 2020, 10:22 PM
bkrantz   And right sill edge piece. ^ Nice work—in an...   Feb 10 2020, 10:11 PM
bkrantz   Right sill edge welded.   Feb 10 2020, 10:12 PM
bkrantz   Right side floor interior welding done. Still a c...   Feb 10 2020, 10:14 PM
bkrantz   And the left side done. Getting a little better a...   Feb 12 2020, 10:54 PM
bkrantz   Left side sill ledge piece. Had a couple of burn-...   Feb 12 2020, 10:56 PM
bkrantz   An overall shot of the car--feeling like I have ma...   Feb 12 2020, 10:58 PM
bkrantz   So after 3 days of measuring and fitting and align...   Feb 14 2020, 09:34 PM
bkrantz   And with the seat mount in place. It tilts!   Feb 14 2020, 09:35 PM
bkrantz   And the right side:   Feb 14 2020, 09:36 PM
bkrantz   This side tilts, too!   Feb 14 2020, 09:37 PM
bkrantz   Only one more thing to weld on the floor interior....   Feb 14 2020, 09:38 PM
bbrock   Only one more thing to weld on the floor interior...   Feb 14 2020, 10:08 PM
Kansas 914   Only one more thing to weld on the floor interior...   Feb 15 2020, 07:37 AM
bkrantz   Only one more thing to weld on the floor interio...   Feb 15 2020, 09:04 PM
bkrantz   Only one more thing to weld on the floor interio...   Feb 15 2020, 09:04 PM
bkrantz   While the car is upright, I started welding in the...   Feb 15 2020, 09:07 PM
raynekat   Lots of great work going on there Bob. Keep it rol...   Feb 16 2020, 06:04 PM
FourBlades   Great job! Getting close now. John   Feb 16 2020, 06:39 PM
bkrantz   Thanks, guys. Starting to eye the firewall and he...   Feb 16 2020, 08:50 PM
bkrantz   Bottom of the floor is nearly done! I flippe...   Feb 16 2020, 08:51 PM
bkrantz   Also welded on the front jacking donuts. Feeling ...   Feb 16 2020, 08:53 PM
bkrantz   Got to the rear seam, at the base of the firewall ...   Feb 17 2020, 09:28 PM
bkrantz   Last job on the floor: the rear corner gussets and...   Feb 17 2020, 09:29 PM
bkrantz   And after trimming to fit and punching holes.   Feb 17 2020, 09:30 PM
bkrantz   Here's the right side welded in.   Feb 17 2020, 09:31 PM
bkrantz   And the left side. The floor is done!   Feb 17 2020, 09:32 PM
bkrantz   Here's a preview of what is next: firewall, in...   Feb 17 2020, 09:33 PM
bkrantz   OK, now for what everyone has been waiting for (at...   Feb 19 2020, 09:47 PM
bkrantz   Some of the rust extended below the shelf/upper-lo...   Feb 19 2020, 09:49 PM
bkrantz   Next, cutting out the top of the sill, and trying ...   Feb 19 2020, 09:52 PM
bkrantz   The good news: inside the sill I found only very m...   Feb 19 2020, 09:53 PM
bkrantz   Now for the big hole, after cutting the inner fend...   Feb 19 2020, 09:56 PM
bkrantz   Another view.   Feb 19 2020, 09:57 PM
bkrantz   And from inside the rear fender.   Feb 19 2020, 09:58 PM
bkrantz   A look at the engine mount.   Feb 19 2020, 10:00 PM
bkrantz   Investigating between the back side of the mount a...   Feb 19 2020, 10:01 PM
bkrantz   After deliberation and input from others on 914Wor...   Feb 21 2020, 09:13 PM
bkrantz   Now to start filling in the holes I cut. Here...   Feb 21 2020, 09:15 PM
bbrock   I think you made the right call on that engine mou...   Feb 22 2020, 10:18 AM
Kansas 914   I think you made the right call on that engine mo...   Feb 22 2020, 11:00 AM
FourBlades   Nice, neat welding job! :welder: You are ma...   Feb 22 2020, 01:09 PM
bkrantz   Thanks, guys. I am lucky to have the time to play...   Feb 22 2020, 09:13 PM
raynekat   Thanks, guys. I am lucky to have the time to pla...   Feb 23 2020, 12:34 AM
bkrantz   Thanks, guys. I am lucky to have the time to pl...   Feb 23 2020, 08:26 PM
bkrantz   Before welding the inner patch in place, I wanted ...   Feb 23 2020, 08:27 PM
bkrantz   The fill was at least 1/8 across the entire panel.   Feb 23 2020, 08:28 PM
bkrantz   To minimize the mess I mounted the Fein dust shiel...   Feb 23 2020, 08:30 PM
bkrantz   Got the panel cleaned up, and did some initial smo...   Feb 23 2020, 08:31 PM
bkrantz   I also started on the top of the sill. This norma...   Feb 23 2020, 08:35 PM
bkrantz   Here it is welded in place. I will need to grind ...   Feb 23 2020, 08:36 PM
bkrantz   And at the same time I tack welded the inner fende...   Feb 23 2020, 08:37 PM
bkrantz   Did some grinding and then tried to finish the but...   Feb 24 2020, 09:42 PM
bkrantz   After a couple of hours of quality time with my an...   Feb 26 2020, 09:29 PM
bkrantz   Getting ready for the next patch, the outer layer ...   Feb 26 2020, 09:31 PM
bkrantz   I feel like I am in a groundhog day loop with the ...   Feb 27 2020, 09:03 PM
bkrantz   And grind (#2).   Feb 27 2020, 09:04 PM
bkrantz   Check with the light inside again, more holes...   Feb 27 2020, 09:05 PM
bkrantz   Tomorrow, if I hear Sonny and Cher on the garage r...   Feb 27 2020, 09:06 PM
bbrock   Tomorrow, if I hear Sonny and Cher on the garage ...   Feb 27 2020, 09:19 PM
bkrantz   Well, I was hearing "I got you babe" aga...   Feb 28 2020, 09:25 PM
bkrantz   I formed a new mini-patch and welded it in place--...   Feb 28 2020, 09:28 PM
bkrantz   At the same time, I welded a few more holes around...   Feb 28 2020, 09:30 PM
bkrantz   BTW, here in the back(!) side of the small are...   Feb 28 2020, 09:32 PM
bkrantz   I beat the groundhog! I did hear a faint ech...   Feb 29 2020, 10:12 PM
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