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> Rebuiding Inside-out
bkrantz
post Oct 16 2019, 08:47 PM
Post #1


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I realize most rebuilds go from the inside to the outside, but I am struck by how straight and clean the outer panels, including paint, look on my 73 2.0. And all the nasty stuff is hidden underneath--which I know is also not unusual.

Any way, I bought the car knowing most of what it was: a 2.0 with all the sport and appearance group equipment, including 5 good Fuchs, and the original fuel injection. The original engine is confirmed by a COA. In contrast to the exterior the interior was mixed at best, with some funky carpet. And the front and rear trunks (and engine compartment, and interior) had been sprayed with black undercoating.

So after a month, I have the car stripped to a bare shell, except for suspension and steering. I measured everything I could, and the body is very square and on spec. I need to patch some local rust spots, and replace the rear floor. And then do some minor straightening: right headlight bucket, front edge of right front fender, rear panel, etc.


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bkrantz   Rebuiding Inside-out   Oct 16 2019, 08:47 PM
Morph914   Just went through this entire thread over the last...   Jan 14 2021, 05:14 PM
bkrantz   Just went through this entire thread over the las...   Jan 14 2021, 08:08 PM
bkrantz   More cleaning paint and undercoating from headligh...   Jan 14 2021, 08:16 PM
bkrantz   So I treat myself to other jobs, like installing a...   Jan 14 2021, 08:17 PM
bkrantz   Out comes the trusty heat gun, set on medium.   Jan 14 2021, 08:18 PM
bkrantz   I tried to focus the heat on the outside of the be...   Jan 14 2021, 08:20 PM
bkrantz   Here's the replacement reservoir with the nast...   Jan 14 2021, 08:21 PM
bkrantz   Reservoir mounted to measure for cutting the feed ...   Jan 14 2021, 08:23 PM
bkrantz   While checking the feed lines into the MC, I notic...   Jan 14 2021, 08:25 PM
bkrantz   Easy to turn the banjo fitting and tweak the hard ...   Jan 14 2021, 08:26 PM
930cabman   What do they say, the devil is in the details. Too...   Jan 15 2021, 05:44 PM
bkrantz   What do they say, the devil is in the details. To...   Jan 15 2021, 08:21 PM
bkrantz   Just a quick trip to the garage today. I finished...   Jan 15 2021, 08:23 PM
bkrantz   And I started cleaning the crud from the headlight...   Jan 15 2021, 08:25 PM
iankarr   Awesome work as usual. Where did you get those sho...   Jan 16 2021, 11:30 AM
Kansas 914   Awesome work as usual. Where did you get those sh...   Jan 16 2021, 11:35 AM
bkrantz   Awesome work as usual. Where did you get those sh...   Jan 16 2021, 08:15 PM
9146C   @bkrantz : Always enjoy following your thread...th...   Jan 16 2021, 12:49 PM
Kansas 914   [b]@[url=http://www.914world.com/bbs2/index.ph...   Jan 16 2021, 01:04 PM
bkrantz   While I have easy access to the fuse panel, I rewi...   Jan 16 2021, 08:22 PM
bkrantz   After fun stuff, I went back to cleaning parts. H...   Jan 16 2021, 08:25 PM
bkrantz   One mixer box cleaned, one to go.   Jan 16 2021, 08:27 PM
bkrantz   Got all the fresh air system components cleaned, a...   Jan 17 2021, 07:34 PM
bkrantz   Now for some shiny new Hella horns, to replace the...   Jan 17 2021, 07:38 PM
raynekat   Now for some shiny new Hella horns, to replace th...   Jan 17 2021, 09:38 PM
bkrantz   Now for some shiny new Hella horns, to replace t...   Jan 18 2021, 08:13 PM
bkrantz   Fit is exactly like the originals. And should be ...   Jan 17 2021, 07:40 PM
bkrantz   Then I went down a rabbit hole with the headlight ...   Jan 17 2021, 07:44 PM
bkrantz   I repaired one lead, but there is a small contact ...   Jan 17 2021, 07:49 PM
bkrantz   The other motor has been opened before, and is mis...   Jan 17 2021, 07:51 PM
bkrantz   Some other diversions. I pulled out the aluminum ...   Jan 18 2021, 08:25 PM
bkrantz   With all the half-a** work they did, why did they ...   Jan 18 2021, 08:28 PM
bkrantz   My plan is to sand out the grooves as much as poss...   Jan 18 2021, 08:30 PM
bkrantz   And I finally started with the dash. I will repla...   Jan 18 2021, 08:33 PM
bkrantz   Just a little bit of metal working done, mostly ar...   Jan 18 2021, 08:35 PM
bkrantz   Sorry for the delay, but 914 World will not let me...   Jan 20 2021, 08:02 PM
mb911   Sorry for the delay, but 914 World will not let m...   Jan 23 2021, 07:14 AM
bkrantz   Sorry for the delay, but 914 World will not let ...   Jan 23 2021, 07:52 PM
bkrantz   I have made progress, but reporting is still on ho...   Jan 22 2021, 08:33 PM
djway   I have made progress, but reporting is still on h...   Jan 22 2021, 10:15 PM
raynekat   My computer (big iMac) does automatic updates a lo...   Jan 23 2021, 12:29 AM
messick   My computer (big iMac) does automatic updates a l...   Jan 23 2021, 12:40 AM
djway   Allow pop-ups from a site On your computer, open C...   Jan 23 2021, 04:04 AM
bkrantz   Now to back up and report on the past week. I fin...   Jan 23 2021, 07:57 PM
bkrantz   And a bit of final dolly work around the radio ope...   Jan 23 2021, 07:58 PM
bkrantz   I got a batch of small parts from Fosterjoejr.   Jan 23 2021, 08:01 PM
bkrantz   The cable retaining clips went on the relay board.   Jan 23 2021, 08:02 PM
bkrantz   The double-shrouded connector went on the heat blo...   Jan 23 2021, 08:04 PM
bkrantz   I started on the front turn signals, now that I ha...   Jan 23 2021, 08:06 PM
bkrantz   The rubber boots have a hole for the side markers ...   Jan 23 2021, 08:08 PM
bkrantz   I went rooting through my miscellaneous parts for ...   Jan 23 2021, 08:10 PM
bkrantz   I found two of these. I have no idea what they ar...   Jan 23 2021, 08:12 PM
bkrantz   Hole filled.   Jan 23 2021, 08:13 PM
bkrantz   Boot installed.   Jan 23 2021, 08:14 PM
bkrantz   Wires fed through.   Jan 23 2021, 08:15 PM
bkrantz   View of the inside.   Jan 23 2021, 08:16 PM
bkrantz   I sprayed the inside of the turn signal housings w...   Jan 23 2021, 08:18 PM
bkrantz   New gasket, and the housing in place.   Jan 23 2021, 08:19 PM
bkrantz   Bracket installed inside the fender, wires connect...   Jan 23 2021, 08:21 PM
bkrantz   Going through the parts I removed in 2019, I found...   Jan 23 2021, 08:24 PM
bkrantz   Anyway, one lens in place with one screw looks goo...   Jan 23 2021, 08:25 PM
bkrantz   I also got a new tool, an official Porsche ball jo...   Jan 23 2021, 08:27 PM
bkrantz   This socket has tabs that exactly fit the notches ...   Jan 23 2021, 08:28 PM
bkrantz   Back to my set up with torque wrench and floor jac...   Jan 23 2021, 08:41 PM
bkrantz   And then install a new tab washer.   Jan 23 2021, 08:43 PM
bkrantz   Other things received: modified CV joints from PMB...   Jan 23 2021, 08:45 PM
bkrantz   I restored the trunk light.   Jan 23 2021, 08:46 PM
bkrantz   And installed it.   Jan 23 2021, 08:47 PM
bkrantz   And I started on installing the relocated fuel pum...   Jan 23 2021, 08:49 PM
bkrantz   To check for clearance, I lowered the gas tank int...   Jan 23 2021, 08:50 PM
bkrantz   There might be space, but this location will proba...   Jan 23 2021, 08:52 PM
bkrantz   One other project started: painting the parts for ...   Jan 23 2021, 08:55 PM
ndfrigi   nice you’re able to fix your issue attaching pic...   Jan 23 2021, 09:05 PM
bkrantz   More work on mounting the fuel pump. I am still n...   Jan 24 2021, 07:58 PM
bkrantz   Looks like the stock pump mount will fit here.   Jan 24 2021, 07:59 PM
bkrantz   Clearance check.   Jan 24 2021, 08:00 PM
bkrantz   Possible location.   Jan 24 2021, 08:00 PM
bkrantz   In the spirit of playing with as many different th...   Jan 24 2021, 08:04 PM
bkrantz   Then I marked off with tape where the edge of the ...   Jan 24 2021, 08:06 PM
ndfrigi   just want to check if you know late 914 has the fu...   Jan 24 2021, 08:08 PM
euro911   I want to relocate the pump on 'HOWARD' to...   Jan 25 2021, 03:55 AM
bkrantz   More work on the fuel pump mounting. To free the ...   Jan 25 2021, 08:15 PM
bkrantz   While waiting for touch-up paint on the new holes ...   Jan 25 2021, 08:18 PM
bkrantz   All tidy with clean hardware, and the Rustoleum sa...   Jan 25 2021, 08:19 PM
bkrantz   And new speed nuts from Belmetric.   Jan 25 2021, 08:20 PM
bkrantz   And and new plastic bushings from 914 Rubber.   Jan 25 2021, 08:21 PM
bkrantz   Carrier installed.   Jan 25 2021, 08:21 PM
bkrantz   Not sure about this. The inside pivot looks high,...   Jan 25 2021, 08:23 PM
euro911   Trial fit the pop-up lid and see how it lines up ...   Jan 25 2021, 09:26 PM
bkrantz   Tail light day. Yesterday I finished de-corroding...   Jan 26 2021, 07:46 PM
bkrantz   Looks better.   Jan 26 2021, 07:47 PM
bkrantz   Both housings ready. Not perfect but pretty good....   Jan 26 2021, 07:49 PM
bkrantz   I hope to keep at least some water out, so I got r...   Jan 26 2021, 07:52 PM
bkrantz   New gasket in the left lens--very easy.   Jan 26 2021, 07:53 PM
bkrantz   The gasket for the housing is actually a foam laye...   Jan 26 2021, 07:55 PM
bkrantz   I left the original gasket in place on the housing...   Jan 26 2021, 07:57 PM
bkrantz   From above, decent fit with no gaps.   Jan 26 2021, 07:58 PM
bkrantz   Also OK from the side. I expect the foam gasket w...   Jan 26 2021, 07:59 PM
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