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> Rebuiding Inside-out
bkrantz
post Oct 16 2019, 08:47 PM
Post #1


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I realize most rebuilds go from the inside to the outside, but I am struck by how straight and clean the outer panels, including paint, look on my 73 2.0. And all the nasty stuff is hidden underneath--which I know is also not unusual.

Any way, I bought the car knowing most of what it was: a 2.0 with all the sport and appearance group equipment, including 5 good Fuchs, and the original fuel injection. The original engine is confirmed by a COA. In contrast to the exterior the interior was mixed at best, with some funky carpet. And the front and rear trunks (and engine compartment, and interior) had been sprayed with black undercoating.

So after a month, I have the car stripped to a bare shell, except for suspension and steering. I measured everything I could, and the body is very square and on spec. I need to patch some local rust spots, and replace the rear floor. And then do some minor straightening: right headlight bucket, front edge of right front fender, rear panel, etc.


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bkrantz   Rebuiding Inside-out   Oct 16 2019, 08:47 PM
bkrantz   And then the right side, which took about 30 minut...   Feb 11 2021, 08:27 PM
euro911   And then the right side, which took about 30 minut...   Feb 12 2021, 01:06 AM
raynekat   Looking way too nice there Bob. Hope you are smili...   Feb 11 2021, 09:25 PM
ndfrigi   wow! beautiful! keep up the good restorati...   Feb 11 2021, 10:37 PM
bkrantz   Thanks, guys. Doug, stop causing trouble. Mark, ...   Feb 12 2021, 08:09 PM
bkrantz   I opened the box of small painted parts and got ou...   Feb 12 2021, 08:11 PM
bkrantz   And new rubber mounting grommets. How hard can th...   Feb 12 2021, 08:12 PM
bkrantz   First attempt looks pretty good.   Feb 12 2021, 08:13 PM
bkrantz   But with the holes lined up, the outer edge sits h...   Feb 12 2021, 08:15 PM
bkrantz   After a bit of bending to shift the side tab with ...   Feb 12 2021, 08:18 PM
bkrantz   Same story on the right side. I could swear that ...   Feb 12 2021, 08:21 PM
bkrantz   Between paint coats, I got out the front window ch...   Feb 12 2021, 08:22 PM
bkrantz   But like all the other silver trim, the PO painted...   Feb 12 2021, 08:23 PM
bkrantz   Here's where the sanding ends, compared to the...   Feb 12 2021, 08:24 PM
bkrantz   I did get a buffing kit from Eastwood, but first I...   Feb 12 2021, 08:25 PM
bkrantz   I did try sanding first, but the anodizing is toug...   Feb 13 2021, 08:13 PM
bkrantz   I tested it on the lower section, and then went ah...   Feb 13 2021, 08:14 PM
bkrantz   It looked splotchy, so I gave it another spay and ...   Feb 13 2021, 08:16 PM
bkrantz   Now additional sanding was easy. Here it is after...   Feb 13 2021, 08:17 PM
bkrantz   And after wet sanding with 600 grit.   Feb 13 2021, 08:18 PM
bkrantz   Timing for the buffing. I started with black on o...   Feb 13 2021, 08:19 PM
bkrantz   Only about 10 minutes got this.   Feb 13 2021, 08:19 PM
bkrantz   And then white compound.   Feb 13 2021, 08:20 PM
bkrantz   Another 10 minutes. I like it. I need to go back...   Feb 13 2021, 08:21 PM
bkrantz   But I made another problem for myself. The polish...   Feb 13 2021, 08:23 PM
bkrantz   Although it was never sanded, it has some big scra...   Feb 13 2021, 08:25 PM
jaredmcginness   Taking care of business! As always! Cheer...   Feb 13 2021, 09:58 PM
bkrantz   Taking care of business! As always! Chee...   Feb 14 2021, 07:59 PM
bkrantz   So, after at least of foot of snow and blowing win...   Feb 14 2021, 08:02 PM
bkrantz   Yup, just like I remembered, with PO black paint. ...   Feb 14 2021, 08:05 PM
bkrantz   About 30 minutes later, I had the door completely ...   Feb 14 2021, 08:08 PM
bkrantz   Truth time. What's under the black paint? Wi...   Feb 14 2021, 08:09 PM
bkrantz   After some acetone...   Feb 14 2021, 08:11 PM
bkrantz   Sanding marks, but no gouges like the channel from...   Feb 14 2021, 08:13 PM
bkrantz   Like yesterday, oven cleaner to remove the anodizi...   Feb 14 2021, 08:14 PM
bkrantz   That leaves a splotchy finish, which sands off eas...   Feb 14 2021, 08:15 PM
bkrantz   First, 320 grit.   Feb 14 2021, 08:15 PM
bkrantz   Then 600 grit.   Feb 14 2021, 08:16 PM
bkrantz   Then polishing with first black and then white com...   Feb 14 2021, 08:17 PM
bkrantz   Much better option.   Feb 14 2021, 08:18 PM
bkrantz   The door shell back in cold storage.   Feb 14 2021, 08:19 PM
bkrantz   After that, I installed the eyebrows, after the to...   Feb 14 2021, 08:20 PM
bkrantz   The left side fit is still a bit off, but OK for n...   Feb 14 2021, 08:21 PM
DRPHIL914   man those eyebrows are a PIA! great job, excel...   Feb 15 2021, 06:54 AM
iankarr   Not sure if @bkrantz has found the same, but on ...   Feb 15 2021, 07:28 AM
bkrantz   I did adjust the vertical lips on the front panel ...   Feb 15 2021, 08:48 PM
bbrock   The trick I used to install the eyebrow grommets w...   Feb 15 2021, 09:43 PM
bkrantz   New LED headlights from Vintage Car LEDs. Should ...   Feb 16 2021, 08:18 PM
bkrantz   Collection of assorted screws that came off the he...   Feb 16 2021, 08:21 PM
bkrantz   Except the AM4 machine screws. I will order 6, pr...   Feb 16 2021, 08:29 PM
bkrantz   Meanwhile, with the 3 screws that I have, I instal...   Feb 16 2021, 08:31 PM
bkrantz   And then the lid.   Feb 16 2021, 08:32 PM
bkrantz   After just a quick adjustment, the fit looks OK. ...   Feb 16 2021, 08:33 PM
raynekat   Nice gaps there man....   Feb 16 2021, 09:54 PM
euro911   Nice gaps there man.... ... almost as nice as this...   Feb 17 2021, 04:34 AM
bkrantz   :Qarl:   Feb 17 2021, 08:00 PM
bkrantz   Checking the fit of the new headlight surround fro...   Feb 17 2021, 08:05 PM
bkrantz   A bit more fiddling with the fit, especially match...   Feb 17 2021, 08:07 PM
bkrantz   On a roll, so what about the right headlight lid, ...   Feb 17 2021, 08:09 PM
bkrantz   Another quick fit adjustment.   Feb 17 2021, 08:09 PM
bkrantz   Starting to look more like a 914.   Feb 17 2021, 08:11 PM
bkrantz   More parts arrived, including a front caliper hard...   Feb 17 2021, 08:13 PM
bkrantz   The pad spreader spring is one piece, instead of t...   Feb 17 2021, 08:15 PM
bkrantz   This should work!   Feb 17 2021, 08:16 PM
bkrantz   I also got the missing magic inner adjuster gears ...   Feb 17 2021, 08:17 PM
bkrantz   So now I should have all the rear caliper hardware...   Feb 17 2021, 08:18 PM
bkrantz   So that meant I could finish the rear brakes. Act...   Feb 17 2021, 08:19 PM
bkrantz   I also got high-temp anti-seize.   Feb 17 2021, 08:21 PM
bkrantz   First place to use this is on the mounting hardwar...   Feb 17 2021, 08:22 PM
bkrantz   Last job today was to finish polishing aluminum tr...   Feb 17 2021, 08:25 PM
bkrantz   Not perfect, and with a few local dings, but at le...   Feb 17 2021, 08:26 PM
bkrantz   And I tried giving the targa hoop rear trim a poli...   Feb 17 2021, 08:28 PM
bkrantz   Last thing that arrived today is adhesive for viny...   Feb 17 2021, 08:32 PM
iankarr   Very cool that you can get it in spray cans now. A...   Feb 17 2021, 10:12 PM
bkrantz   https://www.yourautotrim.com   Feb 17 2021, 10:28 PM
djway   From what I remember the blue label can is already...   Feb 17 2021, 10:43 PM
iankarr   I’ve sprayed right out of that gallon can. But d...   Feb 17 2021, 11:04 PM
bkrantz   Thanks, guys. I got the liquid for if/when I need...   Feb 18 2021, 09:36 PM
djway   I'm not sure how well the thinned stuff brushe...   Feb 18 2021, 11:31 PM
bkrantz   I'm not sure how well the thinned stuff brush...   Feb 19 2021, 06:41 PM
Puebloswatcop   :worship: Wow, took me almost three days to read t...   Feb 19 2021, 10:17 AM
raynekat   You had already bought your glue or I would have r...   Feb 19 2021, 09:43 PM
bkrantz   I actually have that stuff, but on the 3M web site...   Feb 20 2021, 09:38 PM
raynekat   I actually have that stuff, but on the 3M web sit...   Feb 22 2021, 05:34 PM
bkrantz   I finally got to see my seats and other interior p...   Feb 20 2021, 09:44 PM
bkrantz   Door panels look good, too.   Feb 20 2021, 09:45 PM
bbrock   Those seats look fantastic! Seeing things lik...   Feb 21 2021, 07:12 PM
bkrantz   Brent, once I broke through the Original True Rest...   Feb 21 2021, 09:17 PM
bbrock   Brent, once I broke through the Original True Res...   Feb 21 2021, 09:44 PM
wonkipop   Brent, once I broke through the Original True Re...   Feb 21 2021, 10:48 PM
Puebloswatcop   I think your colors for the seats and cards is bol...   Feb 22 2021, 07:18 PM
bkrantz   Finally home and ready to play in my garage again....   Mar 2 2021, 08:23 PM
Puebloswatcop   Finally home and ready to play in my garage again...   Mar 3 2021, 05:24 PM
bkrantz   I also (literally) poked around on the center cons...   Mar 2 2021, 08:24 PM
bkrantz   Months ago, I made paper templates to show all the...   Mar 2 2021, 08:25 PM
bkrantz   I was able to find all the holes easily.   Mar 2 2021, 08:26 PM
bkrantz   I did the left side and other pieces, and will get...   Mar 2 2021, 08:27 PM
bkrantz   I finished the center console assembly, first with...   Mar 3 2021, 08:10 PM
bkrantz   And the end plate, with the original staple nails ...   Mar 3 2021, 08:11 PM
bkrantz   All done, with the bottom piece and the gauge pane...   Mar 3 2021, 08:13 PM
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