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> Rebuiding Inside-out
bkrantz
post Oct 16 2019, 08:47 PM
Post #1


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I realize most rebuilds go from the inside to the outside, but I am struck by how straight and clean the outer panels, including paint, look on my 73 2.0. And all the nasty stuff is hidden underneath--which I know is also not unusual.

Any way, I bought the car knowing most of what it was: a 2.0 with all the sport and appearance group equipment, including 5 good Fuchs, and the original fuel injection. The original engine is confirmed by a COA. In contrast to the exterior the interior was mixed at best, with some funky carpet. And the front and rear trunks (and engine compartment, and interior) had been sprayed with black undercoating.

So after a month, I have the car stripped to a bare shell, except for suspension and steering. I measured everything I could, and the body is very square and on spec. I need to patch some local rust spots, and replace the rear floor. And then do some minor straightening: right headlight bucket, front edge of right front fender, rear panel, etc.


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bkrantz   Rebuiding Inside-out   Oct 16 2019, 08:47 PM
bkrantz   Looks good in the car.   Mar 3 2021, 08:15 PM
bkrantz   Among parts that arrived while I was gone are some...   Mar 3 2021, 08:17 PM
bkrantz   These have the right ID to slide tightly onto the ...   Mar 3 2021, 08:19 PM
bkrantz   With the rear shock assemblies done for now, I was...   Mar 3 2021, 08:20 PM
bkrantz   More parts: stainless steel screws.   Mar 3 2021, 08:21 PM
bkrantz   These are for the rear brake disks, replacing the ...   Mar 3 2021, 08:22 PM
bkrantz   And more stainless hardware.   Mar 3 2021, 08:24 PM
bkrantz   These are for the headlamp retaining rings.   Mar 3 2021, 08:25 PM
bkrantz   So now I have both headlamps installed.   Mar 3 2021, 08:25 PM
bkrantz   Today was my first play time with spray adhesive (...   Mar 4 2021, 08:36 PM
bkrantz   Here are the vinyl piece, taped to keep it straigh...   Mar 4 2021, 08:39 PM
bkrantz   Joined and after initial trim, and compared to the...   Mar 4 2021, 08:40 PM
bkrantz   The vinyl must be wrapped over the edge of the rad...   Mar 4 2021, 08:42 PM
bkrantz   A little messy but it works.   Mar 4 2021, 08:43 PM
bkrantz   After cutting all the holes. Not bad.   Mar 4 2021, 08:44 PM
bkrantz   Next up was the glove box door. This is a bit more...   Mar 4 2021, 08:46 PM
bkrantz   I also needed to make the perforations line up wit...   Mar 4 2021, 08:47 PM
raynekat   I also needed to make the perforations line up wi...   Mar 5 2021, 05:30 PM
bkrantz   Sprayed.   Mar 4 2021, 08:49 PM
bkrantz   Adhered using the jig.   Mar 4 2021, 08:49 PM
bkrantz   Trimmed close for wrapping on 3 sides, and longer ...   Mar 4 2021, 08:51 PM
bkrantz   Plate edges wrapped.   Mar 4 2021, 08:52 PM
bkrantz   I used 3M high strength auto tape to attach the pl...   Mar 4 2021, 08:53 PM
bkrantz   Final product: plate attached to the door, and the...   Mar 4 2021, 08:55 PM
Puebloswatcop   Final product: plate attached to the door, and th...   Mar 5 2021, 09:21 AM
CptTripps   Your build looks amazing. Really well done. Lovin...   Mar 5 2021, 07:39 AM
bkrantz   I had about an hour today, and felt calm, so I too...   Mar 5 2021, 08:36 PM
bkrantz   I tried a few things, including simple pressing, t...   Mar 5 2021, 08:38 PM
bkrantz   I then muscled the remaining part of the open rim ...   Mar 5 2021, 08:40 PM
bkrantz   After that is was fairly easy to press the bushing...   Mar 5 2021, 08:42 PM
bkrantz   Then I pressed the links onto the sway bar. Helps...   Mar 5 2021, 08:43 PM
bkrantz   And then I pressed the other ends of the links ont...   Mar 5 2021, 08:44 PM
bkrantz   That is the last of the chassis work, including br...   Mar 5 2021, 08:46 PM
Puebloswatcop   That is the last of the chassis work, including b...   Mar 6 2021, 11:58 AM
Cairo94507   Can't wait to see your car back on all 4 wheel...   Mar 6 2021, 09:05 AM
bkrantz   Thanks, guys. It feels good to see progress, but ...   Mar 6 2021, 09:01 PM
Puebloswatcop   Thanks, guys. It feels good to see progress, but...   Mar 7 2021, 11:05 AM
horizontally-opposed   Satisfying just to see pics under the car—has to...   Mar 7 2021, 11:26 AM
bkrantz   Satisfying just to see pics under the car—has t...   Mar 7 2021, 07:22 PM
bkrantz   Speaking of the interior, I made some progress tow...   Mar 7 2021, 07:24 PM
bkrantz   First step was to spray the dash and underside of ...   Mar 7 2021, 07:25 PM
bkrantz   Padding in place, with lots of overhang on all sid...   Mar 7 2021, 07:26 PM
bkrantz   Padding all stuck down. Very good adhesion.   Mar 7 2021, 07:28 PM
bkrantz   And then trimmed all around with a new utility bla...   Mar 7 2021, 07:29 PM
bkrantz   After that, I got out the liquid Weldwood. I deci...   Mar 7 2021, 07:30 PM
bkrantz   Test fitting the vinyl. Again, lots of overlap.   Mar 7 2021, 07:32 PM
bkrantz   I taped the ends to add some gentle tension. Then...   Mar 7 2021, 07:36 PM
bkrantz   Once the inner edge was stuck on, I brushed adhesi...   Mar 7 2021, 07:38 PM
bkrantz   While smoothing and gently stretching, I folded th...   Mar 7 2021, 07:42 PM
bkrantz   Cleaned up and almost ready to install.   Mar 7 2021, 07:43 PM
bkrantz   Next step on the dash: installing the front plate....   Mar 8 2021, 08:32 PM
bkrantz   Stuck on, located by the holes for switches, etc.   Mar 8 2021, 08:33 PM
bkrantz   Dash is starting to look like a dash.   Mar 8 2021, 08:34 PM
bkrantz   I pulled out the original glove box. Its in prett...   Mar 8 2021, 08:36 PM
bkrantz   I let the fiberboard soak and absorb some water, a...   Mar 8 2021, 08:37 PM
djway   I let the fiberboard soak and absorb some water, ...   Mar 8 2021, 10:05 PM
bkrantz   I let the fiberboard soak and absorb some water,...   Mar 9 2021, 08:54 PM
djway   [quote name='djway' post='2897577' date='Mar 8 20...   Mar 9 2021, 10:37 PM
gereed75   I have thought of the thinned penetrating epoxies ...   Mar 8 2021, 10:08 PM
bbrock   I have thought of the thinned penetrating epoxies...   Mar 9 2021, 10:59 PM
gereed75   I’ve used old fashioned wood glue to reinforce...   Mar 10 2021, 07:48 AM
bkrantz   Well, here's my glove box after drying in the ...   Mar 10 2021, 08:25 PM
bkrantz   Before I started working on the dash, I installed ...   Mar 10 2021, 08:27 PM
bkrantz   After cleaning up the old glue and a bit of sandin...   Mar 10 2021, 08:29 PM
bkrantz   Now, on to the dash. Here are the pieces for the ...   Mar 10 2021, 08:30 PM
bkrantz   Lock installed   Mar 10 2021, 08:31 PM
bkrantz   Door with handle, and mounting hardware. The ...   Mar 10 2021, 08:31 PM
bkrantz   Here's the door installed. Much easier with t...   Mar 10 2021, 08:34 PM
bkrantz   Viewed from the outside--looks even.   Mar 10 2021, 08:35 PM
bkrantz   Also easier to install the actual box now.   Mar 10 2021, 08:35 PM
bkrantz   OK, time for the 914 Rubber replacement dash top. ...   Mar 10 2021, 08:37 PM
bkrantz   First fitting attempt. The nylon mounting studs a...   Mar 10 2021, 08:39 PM
bkrantz   I also realized that the ash tray bracket has to g...   Mar 10 2021, 08:40 PM
bkrantz   Fitting attempt number two. All the studs and hol...   Mar 10 2021, 08:41 PM
bkrantz   The windshield side is not bad, but a few spots ar...   Mar 10 2021, 08:42 PM
bkrantz   The match between the top and the new padded vinyl...   Mar 10 2021, 08:46 PM
bkrantz   But along the instrument cowl, the gap is a bit la...   Mar 10 2021, 08:47 PM
bkrantz   The biggest gap is on the sides of the cowl. I ha...   Mar 10 2021, 08:48 PM
bkrantz   Just for fun, and to check the fit, I installed th...   Mar 10 2021, 08:51 PM
bkrantz   I know the lower bolster has to come off to instal...   Mar 10 2021, 08:53 PM
bkrantz   A few more things to deal with. The ash tray fron...   Mar 10 2021, 08:54 PM
bkrantz   And the side gaps are a bit big.   Mar 10 2021, 08:54 PM
raynekat   And the side gaps are a bit big. Compared to my...   Mar 10 2021, 09:49 PM
bkrantz   And the side gaps are a bit big. Compared to m...   Mar 11 2021, 08:28 PM
euro911   Looks great. After the fact, there's a re-floc...   Mar 11 2021, 03:10 AM
bkrantz   Big day today--installing the dash. I got the top...   Mar 11 2021, 08:30 PM
bkrantz   Then the top studs, accessed from the frunk side.   Mar 11 2021, 08:31 PM
bkrantz   Then the side screws.   Mar 11 2021, 08:31 PM
bkrantz   And done! (I hope)   Mar 11 2021, 08:32 PM
bkrantz   From the front. I still need to deal with the gap...   Mar 11 2021, 08:33 PM
NS914   From the front. I still need to deal with the ga...   Mar 12 2021, 09:03 AM
bkrantz   One more! I am excited since I have been wait...   Mar 11 2021, 08:34 PM
ElCee   You better paint these two spots black.   Mar 12 2021, 02:20 AM
bkrantz   Thanks for the tip, ElCee. And thanks, Grant. Gl...   Mar 12 2021, 08:23 PM
bkrantz   OK, add another error to my record. As I started ...   Mar 12 2021, 08:26 PM
bkrantz   After I mounted the front plate to the dash frame,...   Mar 12 2021, 08:29 PM
bkrantz   While I think about what to do with the dash, I go...   Mar 12 2021, 08:34 PM
bkrantz   We will see how this stuff holds up to time and we...   Mar 12 2021, 08:34 PM
bkrantz   On to installing the vinyl. I started with the to...   Mar 12 2021, 08:35 PM
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