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> Rebuiding Inside-out
bkrantz
post Oct 16 2019, 08:47 PM
Post #1


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I realize most rebuilds go from the inside to the outside, but I am struck by how straight and clean the outer panels, including paint, look on my 73 2.0. And all the nasty stuff is hidden underneath--which I know is also not unusual.

Any way, I bought the car knowing most of what it was: a 2.0 with all the sport and appearance group equipment, including 5 good Fuchs, and the original fuel injection. The original engine is confirmed by a COA. In contrast to the exterior the interior was mixed at best, with some funky carpet. And the front and rear trunks (and engine compartment, and interior) had been sprayed with black undercoating.

So after a month, I have the car stripped to a bare shell, except for suspension and steering. I measured everything I could, and the body is very square and on spec. I need to patch some local rust spots, and replace the rear floor. And then do some minor straightening: right headlight bucket, front edge of right front fender, rear panel, etc.


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bkrantz   Rebuiding Inside-out   Oct 16 2019, 08:47 PM
bkrantz   Then sprayed DAP Weldwood Landau adhesive on the t...   Mar 12 2021, 08:38 PM
bkrantz   And the back side of the vinyl.   Mar 12 2021, 08:39 PM
bkrantz   With the adhesive tacky, I put it on top of some m...   Mar 12 2021, 08:40 PM
bkrantz   Rubbed down and trimmed.   Mar 12 2021, 08:41 PM
bkrantz   For the sail, I masked off the panel.   Mar 12 2021, 08:42 PM
bkrantz   Test fitting the vinyl, and making reference locat...   Mar 12 2021, 08:43 PM
bkrantz   More DAP spray on the sail...   Mar 12 2021, 08:44 PM
bkrantz   And on the vinyl.   Mar 12 2021, 08:45 PM
bkrantz   Vinyl stuck on, smoothed out, and initial trim.   Mar 12 2021, 08:46 PM
kroelofsen   :Qarl: that looks nice... have to do this myself s...   Mar 13 2021, 08:15 AM
Puebloswatcop   Looks so nice. Keep the posts coming.   Mar 13 2021, 10:34 AM
bkrantz   Thanks, guys. Not a hard job but it takes patienc...   Mar 13 2021, 08:17 PM
bkrantz   Got the left sail done.   Mar 13 2021, 08:18 PM
bkrantz   And installed the lower trim. This is a new (repr...   Mar 13 2021, 08:19 PM
bkrantz   Same on the right side.   Mar 13 2021, 08:20 PM
bkrantz   Test fit of the original targa pad. Its in pretty...   Mar 13 2021, 08:22 PM
bkrantz   I got out all the interior padded trim pieces. Go...   Mar 13 2021, 08:26 PM
DRPHIL914   looking soooo good!! fun to watch others d...   Mar 14 2021, 06:55 AM
bkrantz   looking soooo good!! fun to watch others ...   Mar 14 2021, 06:37 PM
bkrantz   I installed the steering shaft, after I realized t...   Mar 14 2021, 06:40 PM
DdHavtech   On the sail panel vinyl - what is the correct way ...   Mar 14 2021, 07:19 PM
bkrantz   On the sail panel vinyl - what is the correct way...   Mar 15 2021, 07:33 PM
bkrantz   A productive couple of hours today. I started wit...   Mar 15 2021, 07:35 PM
bkrantz   Control panel in place, but at first I could not r...   Mar 15 2021, 07:36 PM
bkrantz   Then I found (and remembered) the single bolt that...   Mar 15 2021, 07:37 PM
bkrantz   And the 3 cables fed through the 3-hole rubber gro...   Mar 15 2021, 07:39 PM
bkrantz   Now its time for the dreaded fresh air box. I reb...   Mar 15 2021, 07:41 PM
bkrantz   Now I know I am getting old. I got tired of climb...   Mar 15 2021, 07:43 PM
Puebloswatcop   Now I know I am getting old. I got tired of clim...   Mar 16 2021, 07:50 AM
bkrantz   Now I know I am getting old. I got tired of cli...   Mar 16 2021, 07:25 PM
bkrantz   OK, step one was attaching the control cable (from...   Mar 15 2021, 07:44 PM
bkrantz   Then the cable connector. I replaced the broken o...   Mar 15 2021, 07:46 PM
bkrantz   Ready for my first attempt, with the rubber gasket...   Mar 15 2021, 07:48 PM
bkrantz   1st attempt: I muscled the box into place but the ...   Mar 15 2021, 07:50 PM
bkrantz   2nd (or maybe 3rd) attempt: I used some long zip t...   Mar 15 2021, 07:52 PM
bkrantz   I had enough muscle left to pull up on the cowl pa...   Mar 15 2021, 07:54 PM
bkrantz   Now for the last part: lifting the box against the...   Mar 15 2021, 07:58 PM
bkrantz   All I had to do was snip the zip ties and pull the...   Mar 15 2021, 07:59 PM
bkrantz   Success! At least until I test it all later o...   Mar 15 2021, 08:00 PM
raynekat   Had to chuckle a bit when I saw the step ladder. T...   Mar 15 2021, 10:33 PM
CptTripps   Do you have a link for where to buy one of the...   Mar 16 2021, 07:20 AM
barefoot   Do you have a link for where to buy one of th...   Mar 16 2021, 08:07 AM
bkrantz   [quote name='CptTripps' post='2899894' date='Mar ...   Mar 16 2021, 07:26 PM
bkrantz   Had to chuckle a bit when I saw the step ladder. ...   Mar 16 2021, 07:24 PM
iankarr   Nice work, as always! Your airbox method is si...   Mar 16 2021, 08:27 AM
bkrantz   Nice work, as always! Your airbox method is s...   Mar 16 2021, 07:28 PM
bkrantz   Trying to get the air system finished up. Here is...   Mar 16 2021, 07:31 PM
bkrantz   I got out the new gaskets for the defroster vents.   Mar 16 2021, 07:32 PM
bkrantz   Then attached the left side vent.   Mar 16 2021, 07:33 PM
bkrantz   And worked the control box plus vent into place. ...   Mar 16 2021, 07:34 PM
bkrantz   With the special retaining bolt (flat-plate head w...   Mar 16 2021, 07:38 PM
bkrantz   I then started on the right side control box, and ...   Mar 16 2021, 07:42 PM
bkrantz   While attaching the right vent with the spring cli...   Mar 16 2021, 07:44 PM
bkrantz   After a brief bit of swearing, I was able to fish ...   Mar 16 2021, 07:46 PM
bkrantz   Then I attached the vent and got the box plus vent...   Mar 16 2021, 07:47 PM
bkrantz   About here I figured out I had the right control b...   Mar 16 2021, 07:51 PM
Puebloswatcop   Bob, You could try to drop that clip into that ho...   Mar 17 2021, 10:31 AM
ElCee   QUOTE(ElCee @ Mar 12 2021, 01:20 AM) * You better ...   Mar 17 2021, 01:54 PM
bkrantz   QUOTE(ElCee @ Mar 12 2021, 01:20 AM) * You better...   Mar 17 2021, 06:19 PM
bkrantz   More air system work, with the replacement hoses f...   Mar 17 2021, 06:20 PM
bkrantz   Short hoses for center air box to controllers. Ri...   Mar 17 2021, 06:21 PM
bkrantz   And left side.   Mar 17 2021, 06:22 PM
bkrantz   Then the feed hoses from the long tubes. A bit tr...   Mar 17 2021, 06:23 PM
bkrantz   Attached to the long outlet.   Mar 17 2021, 06:24 PM
bkrantz   Then time for the drain tube.   Mar 17 2021, 06:25 PM
bkrantz   Pretty easy to put together, and push the hose ont...   Mar 17 2021, 06:26 PM
bkrantz   Outlet under car.   Mar 17 2021, 06:27 PM
bkrantz   But I failed to get the hose clamp rings on proper...   Mar 17 2021, 06:29 PM
bkrantz   I also tried my plan for this stuff: black vinyl w...   Mar 17 2021, 06:32 PM
bkrantz   I was not happy with the fit between the new dash ...   Mar 17 2021, 06:33 PM
bkrantz   Here's my idea: use the welting between the da...   Mar 17 2021, 06:35 PM
bkrantz   To make the end of the welting dive into the corne...   Mar 17 2021, 06:36 PM
bkrantz   That makes for a flattened end. I also notched th...   Mar 17 2021, 06:37 PM
bkrantz   With the dash top loose, I was able to sneak the w...   Mar 17 2021, 06:39 PM
bkrantz   Where I could reach, I added a bit of all-purpose ...   Mar 17 2021, 06:39 PM
bkrantz   I then straightened the welting and tightened the ...   Mar 17 2021, 06:41 PM
euro911   I then straightened the welting and tightened the ...   Mar 22 2021, 08:40 PM
bkrantz   The sides of the cowl look much better.   Mar 17 2021, 06:42 PM
bkrantz   One last bit of exploration today. I will install...   Mar 17 2021, 06:44 PM
bkrantz   One possible location: under the washer reservoir.   Mar 17 2021, 06:45 PM
bkrantz   This could work.   Mar 17 2021, 06:45 PM
Kansas 914   This could work. Bob, I will have to look to se...   Mar 17 2021, 07:41 PM
dlee6204   Nice fix on the dash. Looks good!   Mar 17 2021, 07:21 PM
FlacaProductions   i believe I've seen them in this general area ...   Mar 17 2021, 08:09 PM
bkrantz   i believe I've seen them in this general area...   Mar 18 2021, 07:26 PM
raynekat   Good use of the welting on your instrument cluster...   Mar 17 2021, 08:32 PM
bkrantz   Good use of the welting on your instrument cluste...   Mar 18 2021, 07:24 PM
DRPHIL914   i will be doing this soon too, so very interested...   Mar 18 2021, 07:21 AM
bkrantz   i will be doing this soon too, so very intereste...   Mar 18 2021, 07:28 PM
bkrantz   I trimmed the leads for the pump and crimped on ne...   Mar 22 2021, 07:27 PM
bkrantz   For now, I installed the pump with double-side aut...   Mar 22 2021, 07:29 PM
raynekat   Bob's car now has "crown moulding." ...   Mar 22 2021, 08:49 PM
bkrantz   As long as its not Crown Vic moulding.   Mar 23 2021, 07:00 PM
euro911   As long as its not Crown Vic moulding. A friend mo...   Mar 24 2021, 12:08 AM
raynekat   I'm just sorry you didn't pick the pink/wh...   Mar 23 2021, 08:41 PM
bkrantz   I'm just sorry you didn't pick the pink/w...   Mar 24 2021, 07:13 PM
bkrantz   Had some more deliveries, so caught up with a few ...   Mar 24 2021, 07:14 PM
bkrantz   It took a couple of tries, but eventually I found ...   Mar 24 2021, 07:16 PM
bkrantz   Installed.   Mar 24 2021, 07:16 PM
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