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> Rebuiding Inside-out
bkrantz
post Oct 16 2019, 08:47 PM
Post #1


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I realize most rebuilds go from the inside to the outside, but I am struck by how straight and clean the outer panels, including paint, look on my 73 2.0. And all the nasty stuff is hidden underneath--which I know is also not unusual.

Any way, I bought the car knowing most of what it was: a 2.0 with all the sport and appearance group equipment, including 5 good Fuchs, and the original fuel injection. The original engine is confirmed by a COA. In contrast to the exterior the interior was mixed at best, with some funky carpet. And the front and rear trunks (and engine compartment, and interior) had been sprayed with black undercoating.

So after a month, I have the car stripped to a bare shell, except for suspension and steering. I measured everything I could, and the body is very square and on spec. I need to patch some local rust spots, and replace the rear floor. And then do some minor straightening: right headlight bucket, front edge of right front fender, rear panel, etc.


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bkrantz   Rebuiding Inside-out   Oct 16 2019, 08:47 PM
bkrantz   I also found original switches, for rear window de...   Mar 24 2021, 07:18 PM
bkrantz   Once I install the cigarette lighter, I will have ...   Mar 24 2021, 07:20 PM
bkrantz   I also got the missing targa trim piece from 914 R...   Mar 24 2021, 07:28 PM
bkrantz   Left side installed, with flat head screws in the ...   Mar 24 2021, 07:29 PM
bkrantz   And right side.   Mar 24 2021, 07:30 PM
bkrantz   Then time for the rear edge trim piece. I treated...   Mar 24 2021, 07:32 PM
bkrantz   Easy to tap into place.   Mar 24 2021, 07:32 PM
bkrantz   Then the fun started with the rear sail trim. I r...   Mar 24 2021, 07:43 PM
bkrantz   Here's the trailing edge retaining clip, slid ...   Mar 24 2021, 07:45 PM
bkrantz   My solution: a small roll of vinyl electrical tape...   Mar 24 2021, 07:47 PM
bkrantz   With that I managed to get the nut started, and th...   Mar 24 2021, 07:48 PM
ndfrigi   beautiful!   Mar 24 2021, 09:49 PM
Puebloswatcop   Bob, the car is coming along beautifully. Very ni...   Mar 25 2021, 08:23 AM
Root_Werks   :agree: Looking great!   Mar 25 2021, 08:29 AM
Cairo94507   That looks perfect! :trophy: I really think...   Mar 25 2021, 08:43 AM
bkrantz   Thanks, everyone. Cairo, I agree about the sail v...   Mar 25 2021, 07:26 PM
bkrantz   I did the trim on the other side today, and got a ...   Mar 25 2021, 07:29 PM
bkrantz   To fix that I folded the tab down. The metal is s...   Mar 25 2021, 07:33 PM
bkrantz   That lets the rear trim sit flat on the bodywork.   Mar 25 2021, 07:34 PM
bkrantz   And just like on the left side, the existing screw...   Mar 25 2021, 07:36 PM
bkrantz   Right side done.   Mar 25 2021, 07:36 PM
bkrantz   I was also changing tires on my 2017 911 today, an...   Mar 25 2021, 07:39 PM
bkrantz   One more sail trim detail--some glue for the forwa...   Mar 26 2021, 08:27 PM
bkrantz   While I was feeling sticky, I needed to reglue the...   Mar 26 2021, 08:28 PM
bkrantz   And I got out the front and rear lid hinge bracket...   Mar 26 2021, 08:30 PM
bkrantz   In the front, I installed the pivot plates. I wil...   Mar 26 2021, 08:34 PM
bkrantz   While I wait for some more orders to arrive I re-a...   Mar 26 2021, 08:38 PM
bkrantz   Successful gluing of targa bolster. Cracks are st...   Mar 27 2021, 07:11 PM
bkrantz   And the chrome trim strip is now glued to the dash...   Mar 27 2021, 07:12 PM
bkrantz   Time for the steering column. The PO had an auxil...   Mar 27 2021, 07:13 PM
bkrantz   Here's one problem: the original switch has cr...   Mar 27 2021, 07:14 PM
bkrantz   New switch installed.   Mar 27 2021, 07:15 PM
bkrantz   I first put the column together on the bench.   Mar 27 2021, 07:16 PM
bkrantz   And tried to install this, including plugging in t...   Mar 27 2021, 07:17 PM
bkrantz   Instead, I pulled out the switch module, and insta...   Mar 27 2021, 07:21 PM
bkrantz   And then the switch module, including the plugs (a...   Mar 27 2021, 07:22 PM
bkrantz   Steering column in!   Mar 27 2021, 07:23 PM
bkrantz   I was digging through my big can of old nuts and b...   Mar 30 2021, 03:13 PM
djway   Just like Shingles........   Mar 31 2021, 01:20 AM
bkrantz   Just like Shingles........ Yikes! I hope n...   Mar 31 2021, 08:57 AM
bkrantz   Back home again, and back to work on the 914. A f...   Apr 9 2021, 07:22 PM
bkrantz   After installation, I have a full set of dash knob...   Apr 9 2021, 07:24 PM
bkrantz   I also made a new set screw for the odometer reset...   Apr 9 2021, 07:27 PM
bkrantz   Stud cut down to a minimal length.   Apr 9 2021, 07:29 PM
bkrantz   I drilled a larger hole in the knob and got out my...   Apr 9 2021, 07:30 PM
bkrantz   Test fit on a spare cable.   Apr 9 2021, 07:30 PM
bkrantz   Next up: installing the gauges and connecting the ...   Apr 9 2021, 07:32 PM
bkrantz   Here are the gauges I cleaned up months ago, and n...   Apr 9 2021, 07:33 PM
bkrantz   Another critical part of the 914 "look".   Apr 9 2021, 07:35 PM
bkrantz   Going through more stuff that arrived, a nice big ...   Apr 9 2021, 07:36 PM
bkrantz   With shiny new SS heat exchangers, each in its own...   Apr 9 2021, 07:37 PM
Morph914   With shiny new SS heat exchangers, each in its ow...   Apr 10 2021, 03:36 PM
raynekat   Those bags make great pillow cases. You and what w...   Apr 9 2021, 08:47 PM
bkrantz   Those bags make great pillow cases. You and what ...   Apr 10 2021, 07:45 PM
bkrantz   More new stuff: LED light bulbs. I plan to replac...   Apr 10 2021, 07:47 PM
Shivers   More new stuff: LED light bulbs. I plan to repla...   Apr 10 2021, 08:39 PM
bkrantz   More new stuff: LED light bulbs. I plan to repl...   Apr 11 2021, 06:54 PM
bkrantz   1157 equivalent in the front indicators.   Apr 10 2021, 07:49 PM
bkrantz   1156, 1157, and 3893 equivalents in the rear light...   Apr 10 2021, 07:50 PM
bkrantz   Time to get going on the motor. First, I needed h...   Apr 10 2021, 07:54 PM
bkrantz   This is the heftiest job I have tried so far with ...   Apr 10 2021, 07:55 PM
bkrantz   Right case half mounted. Here we go.   Apr 10 2021, 07:57 PM
iankarr   Looking great as usual! Is that the yoke the ...   Apr 10 2021, 08:22 PM
bkrantz   Looking great as usual! Is that the yoke the...   Apr 11 2021, 06:53 PM
bkrantz   Not much 914 time today. I had some office work t...   Apr 11 2021, 06:56 PM
bkrantz   I did remove the stock plug on the front left side...   Apr 11 2021, 06:57 PM
bkrantz   I started an experiment with restoring interior tr...   Apr 13 2021, 08:03 PM
bkrantz   After a couple of applications over 24 hours--not ...   Apr 14 2021, 07:03 PM
bkrantz   On the the engine case plugs. This is the stock p...   Apr 14 2021, 07:04 PM
bkrantz   Installed.   Apr 14 2021, 07:05 PM
bkrantz   One of the new plugs with sealant.   Apr 14 2021, 07:06 PM
bkrantz   Two plugs installed on the front right.   Apr 14 2021, 07:07 PM
bkrantz   Confirmed that the plugs do not block the internal...   Apr 14 2021, 07:08 PM
bkrantz   Three plugs on the rear.   Apr 14 2021, 07:09 PM
bkrantz   Made sure the plug on the right side is flush with...   Apr 14 2021, 07:10 PM
bkrantz   Time to start engine assembly. Here's the pol...   Apr 14 2021, 07:12 PM
bkrantz   Woodruff key installed.   Apr 14 2021, 07:13 PM
bkrantz   I broke open the new main bearing set.   Apr 14 2021, 07:14 PM
bkrantz   First squirt of assembly lube on bearing #3.   Apr 14 2021, 07:15 PM
bkrantz   With the bearing in place, time for the cam drive ...   Apr 14 2021, 07:16 PM
bkrantz   Since my wife was out, I used the fancy toaster ov...   Apr 14 2021, 07:17 PM
Puebloswatcop   Since my wife was out, I used the fancy toaster o...   Apr 14 2021, 07:33 PM
bkrantz   Since my wife was out, I used the fancy toaster ...   Apr 15 2021, 09:06 PM
ctc911ctc   Since my wife was out, I used the fancy toaster o...   Apr 18 2021, 06:52 PM
bkrantz   Since my wife was out, I used the fancy toaster ...   Apr 21 2021, 08:25 PM
bkrantz   After heating, both gears and the intervening spac...   Apr 14 2021, 07:20 PM
bkrantz   And then the circlip--front of the crank done.   Apr 14 2021, 07:21 PM
bkrantz   I then got the rods out. Bearing clearance check ...   Apr 14 2021, 07:22 PM
djway   Was the thrust bearing cut to fit the case? Your w...   Apr 14 2021, 07:56 PM
bkrantz   Was the thrust bearing cut to fit the case? Not...   Apr 15 2021, 09:06 PM
euro911   Looking good, Bob. Takes me back to when I rebuilt...   Apr 16 2021, 04:34 PM
Puebloswatcop   Looking good, Bob. Takes me back to when I rebuil...   Apr 18 2021, 06:07 PM
bkrantz   Back again--and back on engine work. Today I star...   Apr 21 2021, 08:28 PM
bkrantz   I also got some plastigage to measure bearing clea...   Apr 21 2021, 08:32 PM
bkrantz   1st attempt.   Apr 21 2021, 08:33 PM
bkrantz   Bearing shells in place.   Apr 21 2021, 08:34 PM
bkrantz   Rod installed and torqued.   Apr 21 2021, 08:35 PM
bkrantz   Then removed. This one looks like 0.0018 inch, wit...   Apr 21 2021, 08:39 PM
Freezin 914   [quote name='ctc911ctc' post='2909083' date='Apr ...   Apr 21 2021, 08:39 PM
bkrantz   While the rod was still on the crank, I checked th...   Apr 21 2021, 08:41 PM
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