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> Rebuiding Inside-out
bkrantz
post Oct 16 2019, 08:47 PM
Post #1


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I realize most rebuilds go from the inside to the outside, but I am struck by how straight and clean the outer panels, including paint, look on my 73 2.0. And all the nasty stuff is hidden underneath--which I know is also not unusual.

Any way, I bought the car knowing most of what it was: a 2.0 with all the sport and appearance group equipment, including 5 good Fuchs, and the original fuel injection. The original engine is confirmed by a COA. In contrast to the exterior the interior was mixed at best, with some funky carpet. And the front and rear trunks (and engine compartment, and interior) had been sprayed with black undercoating.

So after a month, I have the car stripped to a bare shell, except for suspension and steering. I measured everything I could, and the body is very square and on spec. I need to patch some local rust spots, and replace the rear floor. And then do some minor straightening: right headlight bucket, front edge of right front fender, rear panel, etc.


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bkrantz   Rebuiding Inside-out   Oct 16 2019, 08:47 PM
bkrantz   One thing I noticed is that the bearing shells do ...   Apr 21 2021, 08:44 PM
bkrantz   On the cap side, the bearing is just a little shor...   Apr 21 2021, 08:45 PM
bkrantz   I finished checking the other rod bearing. All pr...   Apr 22 2021, 07:52 PM
bkrantz   And about 0.016 inch side clearance.   Apr 22 2021, 07:53 PM
bkrantz   I got a small box of misc parts from AA. Just par...   Apr 23 2021, 07:04 PM
bkrantz   I am probably excessive if not OCD, but I am happy...   Apr 23 2021, 07:06 PM
bkrantz   And happy to find the retainer for the cigarette l...   Apr 23 2021, 07:07 PM
bkrantz   I had used a hose clamp as a temporary fix, but th...   Apr 23 2021, 07:08 PM
bkrantz   Ready to light 'en up. (at least once I conne...   Apr 23 2021, 07:09 PM
bkrantz   Now I have 2 retaining clamps on both air mixing b...   Apr 23 2021, 07:11 PM
bkrantz   That helped with the alignment of the defroster ve...   Apr 23 2021, 07:12 PM
bkrantz   Back to restoring vinyl parts. So far I have trie...   Apr 23 2021, 07:14 PM
bkrantz   I have tried double applications, and overnight so...   Apr 23 2021, 07:16 PM
bkrantz   Until I find a magic vinyl restoring potion, I wil...   Apr 24 2021, 08:09 PM
bkrantz   To cut the shine, I used some 303 cleaner.   Apr 24 2021, 08:10 PM
bkrantz   Still a bit shiny, but better.   Apr 24 2021, 08:10 PM
iankarr   I've heard that rubbing mineral oil into vinyl...   Apr 24 2021, 08:12 PM
bkrantz   Lower dash pad installed (for now). Looks more co...   Apr 24 2021, 08:12 PM
bkrantz   But the fit with the top pad is a bit sloppy on th...   Apr 24 2021, 08:14 PM
bkrantz   Time for more welting?   Apr 24 2021, 08:15 PM
bkrantz   Meanwhile, I got out the windshield washer plumbin...   Apr 24 2021, 08:16 PM
bkrantz   To install the squirters, the check valves have to...   Apr 24 2021, 08:17 PM
bkrantz   Then the squirters get inserted, and wiggled about...   Apr 24 2021, 08:19 PM
bkrantz   From below. I had to wiggle this one a bit more. ...   Apr 24 2021, 08:19 PM
bkrantz   I then ran the tubing, mostly following the wiring...   Apr 24 2021, 08:22 PM
bkrantz   Plumbing under the reservoir.   Apr 24 2021, 08:24 PM
bkrantz   And with the reservoir removed.   Apr 24 2021, 08:25 PM
bkrantz   Now for the reservoir cap. Of course, this was or...   Apr 24 2021, 08:26 PM
bkrantz   Nothing to lose, so I cut the valve in half.   Apr 24 2021, 08:28 PM
bkrantz   That reveals the internal valve--that I don't ...   Apr 24 2021, 08:29 PM
bkrantz   Here's the top. Both the barbed fitting and t...   Apr 24 2021, 08:34 PM
bkrantz   For now, I am not sure, but I think I will plug th...   Apr 24 2021, 08:37 PM
bbrock   What about installing one of these in that vent tu...   Apr 25 2021, 09:35 AM
euro911   That's what I was thinking, but I wonder how m...   Apr 25 2021, 12:27 PM
DRPHIL914   i am getting ready to do the exact same thing. nic...   Apr 25 2021, 01:19 PM
bkrantz   Well, it probably had to happen, but I found a bod...   Apr 25 2021, 08:04 PM
bkrantz   Right now, any water would be trapped, and will ad...   Apr 25 2021, 08:05 PM
bkrantz   I removed the original seam sealer on the bottom s...   Apr 25 2021, 08:07 PM
bkrantz   Eventually I got most of the seam open. Here...   Apr 25 2021, 08:08 PM
bkrantz   I got out the Ospho and a syringe.   Apr 25 2021, 08:10 PM
bkrantz   And then treated the seam from above and below a f...   Apr 25 2021, 08:12 PM
Cairo94507   Good catch. That should take care of it. :beer2...   Apr 26 2021, 06:58 AM
bkrantz   Good catch. That should take care of it. :beer...   Apr 26 2021, 07:01 PM
bkrantz   I applied a healthy dose of primer, from above.   Apr 26 2021, 07:02 PM
bkrantz   And below.   Apr 26 2021, 07:03 PM
bkrantz   Then a first coat of yellow.   Apr 26 2021, 07:04 PM
bkrantz   Going back to last week, when I mounted the lower ...   Apr 28 2021, 08:07 PM
bkrantz   I mounted these with all-purpose adhesive and 3/8 ...   Apr 28 2021, 08:08 PM
bkrantz   Left side.   Apr 28 2021, 08:08 PM
bkrantz   Right side. I also glued a small break in the cor...   Apr 28 2021, 08:09 PM
DRPHIL914   i think every 914 i have looked into hs a gao betw...   Apr 29 2021, 12:53 PM
bkrantz   i think every 914 i have looked into hs a gao bet...   Apr 29 2021, 08:31 PM
bkrantz   Here's the lower dash pad with welting install...   Apr 29 2021, 08:33 PM
bkrantz   And the right side. No gap to look at now.   Apr 29 2021, 08:34 PM
bkrantz   While in the mode for interior parts, I got out th...   Apr 29 2021, 08:36 PM
bkrantz   And installed these, along with the frame top sect...   Apr 29 2021, 08:37 PM
djway   And installed these, along with the frame top sec...   Apr 29 2021, 10:07 PM
bkrantz   I also got new con rod nuts.   Apr 29 2021, 08:39 PM
bkrantz   So I could finally get back to engine work, and mo...   Apr 29 2021, 08:40 PM
iankarr   So I could finally get back to engine work, and m...   Apr 29 2021, 11:38 PM
bkrantz   So I could finally get back to engine work, and ...   Apr 30 2021, 07:03 PM
bkrantz   And I had time to finish the paint in the fender j...   Apr 29 2021, 08:42 PM
euro911   A job welt done ... ;) http://www.914world.com/bb...   Apr 30 2021, 03:15 PM
ClayPerrine   A job welt done ... ;) http://www.914world.com/b...   May 3 2021, 02:54 PM
bkrantz   [quote name='euro911' post='2912260' date='Apr 30...   May 3 2021, 06:55 PM
bkrantz   More engine work, starting with the bearing locato...   Apr 30 2021, 07:07 PM
bkrantz   4 pins in the saddles on the right case half.   Apr 30 2021, 07:08 PM
bkrantz   And then test-fit the bearings.   Apr 30 2021, 07:09 PM
bkrantz   While in place, I scribed the bearings to help get...   Apr 30 2021, 07:10 PM
bkrantz   Scribe marks on bearings 1 and 4.   Apr 30 2021, 07:11 PM
bkrantz   I then got out the bags of hardware for the engine...   Apr 30 2021, 07:13 PM
bkrantz   Engine case bolts after cleaning and de-rusting.   May 1 2021, 08:06 PM
bkrantz   I chased the threads with a die. Still some crud ...   May 1 2021, 08:07 PM
bkrantz   After watching Ian's videos, I decided to test...   May 1 2021, 08:08 PM
bkrantz   Left side of the engine case, clean and ready.   May 1 2021, 08:09 PM
bkrantz   The 5th locator pin in the number 2 bearing saddle...   May 1 2021, 08:10 PM
bkrantz   And the number 2 bearing half.   May 1 2021, 08:11 PM
bkrantz   Crank laid into the right case half. No cam insta...   May 1 2021, 08:12 PM
bkrantz   Left case half installed, and the case through-bol...   May 1 2021, 08:14 PM
bkrantz   I decided to get the rear window ready to install,...   May 2 2021, 08:19 PM
bkrantz   The PO sure believed in silicone. This is from th...   May 2 2021, 08:21 PM
bkrantz   After scraping, solvent, and windex, the window lo...   May 2 2021, 08:24 PM
bkrantz   But before installing the glass, I needed to prep ...   May 2 2021, 08:26 PM
bkrantz   The upper left corner had no sealant.   May 2 2021, 08:27 PM
bkrantz   So I got out the 3M body sealant and touched up al...   May 2 2021, 08:29 PM
bkrantz   Late in the day, I touched up the corners with pai...   May 2 2021, 08:30 PM
bkrantz   Lower left.   May 2 2021, 08:31 PM
Root_Werks   That looks really nice. Often an overlooked detai...   May 3 2021, 02:39 PM
bkrantz   I got busy with the rear window installation. Fou...   May 3 2021, 06:59 PM
bkrantz   I then ran the butyl strip all the way around, sta...   May 3 2021, 07:00 PM
bkrantz   Glass installed, and starting the process of squee...   May 3 2021, 07:05 PM
bkrantz   Since my garage was about 55F this morning, I trie...   May 3 2021, 07:06 PM
bkrantz   So instead, I put a portable heater in under the e...   May 3 2021, 07:08 PM
bkrantz   After that, I was able to squeeze the butyl more a...   May 3 2021, 07:11 PM
bkrantz   While out today, I picked up some high-temp red th...   May 3 2021, 07:12 PM
bkrantz   That let me re-install and torque the con rod cap ...   May 3 2021, 07:13 PM
bkrantz   I then installed the crank into the right side cas...   May 3 2021, 07:15 PM
bkrantz   Time to get the cam ready. This is a Web Cam grin...   May 3 2021, 07:21 PM
bkrantz   More high-temp red Loctite.   May 3 2021, 07:23 PM
bkrantz   Bolted and torqued.   May 3 2021, 07:23 PM
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