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| bkrantz |
Oct 16 2019, 08:47 PM
Post
#1
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914 Guru ![]() ![]() ![]() ![]() ![]() Group: Members Posts: 8,565 Joined: 3-August 19 From: SW Colorado Member No.: 23,343 Region Association: Rocky Mountains
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I realize most rebuilds go from the inside to the outside, but I am struck by how straight and clean the outer panels, including paint, look on my 73 2.0. And all the nasty stuff is hidden underneath--which I know is also not unusual.
Any way, I bought the car knowing most of what it was: a 2.0 with all the sport and appearance group equipment, including 5 good Fuchs, and the original fuel injection. The original engine is confirmed by a COA. In contrast to the exterior the interior was mixed at best, with some funky carpet. And the front and rear trunks (and engine compartment, and interior) had been sprayed with black undercoating. So after a month, I have the car stripped to a bare shell, except for suspension and steering. I measured everything I could, and the body is very square and on spec. I need to patch some local rust spots, and replace the rear floor. And then do some minor straightening: right headlight bucket, front edge of right front fender, rear panel, etc. Attached thumbnail(s) |
bkrantz Rebuiding Inside-out Oct 16 2019, 08:47 PM
bkrantz Then time for the cam bearings. I have a full set... May 3 2021, 07:25 PM
bkrantz Cam bearings installed in the right case half. May 3 2021, 07:26 PM
bkrantz Cam installed. May 3 2021, 07:27 PM
bkrantz Gears indexed--probably the easiest step in the en... May 3 2021, 07:28 PM
bkrantz And cam bearings in the left case half. This is w... May 3 2021, 07:29 PM
bkrantz I got out my new oil pump, a Shradek 26mm. May 4 2021, 06:57 PM
bkrantz And slid the pump into place, with the cam as I le... May 4 2021, 06:59 PM
bkrantz And found contact between the bolt heads and the p... May 4 2021, 07:00 PM
bkrantz So I pulled the cam R&R'd the bolts to omi... May 4 2021, 07:02 PM
bkrantz Cam and pump back in place. May 4 2021, 07:03 PM
bkrantz Now there is daylight between the bolt heads and t... May 4 2021, 07:05 PM
bkrantz I measured .042 inch clearance. May 4 2021, 07:05 PM
bkrantz But then found another problem. The rotor stud is... May 4 2021, 07:07 PM
bkrantz Checking the drive rotor, the shaft is not pushed ... May 5 2021, 07:55 PM
bkrantz A quick visit to the hydraulic press... May 5 2021, 07:56 PM
bkrantz Now the shaft is flush. May 5 2021, 07:57 PM
bkrantz I also checked the clearance of the oil pump case ... May 5 2021, 07:58 PM
bkrantz The depth of insertion of the pump case is 38.84 m... May 5 2021, 08:00 PM
bkrantz The deepest part of the case is the protrusion aro... May 5 2021, 08:02 PM
bkrantz I filed off the end of the protrusion (easy, since... May 5 2021, 08:04 PM
bkrantz Now the base of the notch extends beyond the case. May 5 2021, 08:05 PM
bkrantz Now the pump sits tight into the engine case, with... May 5 2021, 08:08 PM
bkrantz And the pump gears sit inside the case and do not ... May 5 2021, 08:09 PM
bkrantz To celebrate I cleaned up the case through-bolts, ... May 5 2021, 08:10 PM
bkrantz I found my left-over Dynamat, and decided to use s... May 6 2021, 07:13 PM
bkrantz After about 20 minutes. It might not matter much,... May 6 2021, 07:14 PM
bkrantz I then got on to installing the main gauge panel.
... May 6 2021, 07:20 PM
bkrantz First I replaced all the bulbs in the common back-... May 6 2021, 07:21 PM
bkrantz Here's my references for wire locations: photo... May 6 2021, 07:25 PM
bkrantz Ready to start! May 6 2021, 07:26 PM
bkrantz And then, done. I was able to find places for all... May 6 2021, 07:28 PM
Kansas 914
And then, done. I was able to find places for al... May 6 2021, 07:48 PM
bkrantz
And then, done. I was able to find places for a... May 6 2021, 08:06 PM
bkrantz And then I installed the gauge panel.
I have a co... May 6 2021, 07:30 PM
Puebloswatcop Love following your build. It has been full of th... May 7 2021, 07:08 AM
930cabman
Love following your build. It has been full of t... May 7 2021, 01:00 PM
bkrantz
Love following your build. It has been full of ... May 7 2021, 07:15 PM
Puebloswatcop
[quote name='930cabman' post='2914086' date='May ... May 8 2021, 07:57 AM
bkrantz I got some 50 mm hose, that almost matches the 60 ... May 7 2021, 07:19 PM
mb911
I got some 50 mm hose, that almost matches the 60... May 8 2021, 08:02 AM
bkrantz
[quote name='bkrantz' post='2914166' date='May 7 ... May 8 2021, 08:04 PM
bkrantz This is to connect the mixer boxes with the feed f... May 7 2021, 07:20 PM
bkrantz I did the left side, and with a bit of twisting, t... May 7 2021, 07:21 PM
bkrantz I got the right side vent hose installed. This on... May 8 2021, 08:05 PM
bkrantz With the reservoir installed, a tight but workable... May 8 2021, 08:06 PM
bkrantz I got out the side vents to finish up the system. May 8 2021, 08:07 PM
bkrantz They do not fit tightly into the dash front, and c... May 8 2021, 08:08 PM
bkrantz The problem is the retaining tabs. Most are not s... May 8 2021, 08:09 PM
bkrantz I got out my junk soldering iron, and applied a bi... May 8 2021, 08:12 PM
bkrantz All the tabs now stick out. May 8 2021, 08:12 PM
bkrantz And the vents snap tightly into the dash. May 8 2021, 08:13 PM
bkrantz Then I decided to complete the engine case assembl... May 8 2021, 08:15 PM
bkrantz And on the cam. This establishes a red theme for ... May 8 2021, 08:16 PM
bkrantz I replaced the oil pickup tube O-ring, and gave it... May 8 2021, 08:17 PM
bkrantz And installed the pickup. May 8 2021, 08:18 PM
bkrantz Then new rubber edge seals on the baffles. May 8 2021, 08:19 PM
bkrantz And installed that. May 8 2021, 08:19 PM
bkrantz Then came lots of cleaning of the mating surfaces ... May 8 2021, 08:21 PM
bkrantz I remembered the new cam plug. May 8 2021, 08:22 PM
bkrantz And I got out the case hardware. May 8 2021, 08:23 PM
bkrantz Here's the right case half with the through bo... May 8 2021, 08:24 PM
bkrantz As recommended by Dan at Competition Engineering, ... May 8 2021, 08:27 PM
bkrantz Which completes the red assembly theme. May 8 2021, 08:28 PM
bkrantz Cam plug installed. And I remembered to add more ... May 8 2021, 08:29 PM
bkrantz With all the hardware installed and torqued, the c... May 8 2021, 08:32 PM
djway :beer2: May 8 2021, 09:51 PM
Puebloswatcop :beer2: Awesome progress...Also glad you remembere... May 9 2021, 09:23 AM
bkrantz I almost forgot it, since I was maneuvering the le... May 9 2021, 02:36 PM
bkrantz Today was oil pump day. I have played with it so ... May 9 2021, 02:38 PM
bkrantz As expected, the case interferes with one corner o... May 9 2021, 02:39 PM
bkrantz A quick trim with a cut-off wheel and then some gr... May 9 2021, 02:39 PM
bkrantz But first I installed the pump body and gears. Th... May 9 2021, 02:40 PM
bkrantz I used the sealing pump nuts--not sure if really n... May 9 2021, 02:41 PM
bkrantz And then buttoned-up with the cover. May 9 2021, 02:42 PM
pilothyer wrong post May 10 2021, 03:31 PM
iankarr Awesome work, as usual. I also spent tons of time... May 10 2021, 10:11 PM
bkrantz
Awesome work, as usual. I also spent tons of tim... May 11 2021, 09:00 PM
bkrantz Time to check the crankshaft end play.
I started ... May 15 2021, 07:44 PM
bkrantz I have the 3 shims from the tear down. May 15 2021, 07:45 PM
bkrantz I installed 2 shims on the end of the crank. May 15 2021, 07:47 PM
bkrantz And then the new flywheel with the old bolts. May 15 2021, 07:47 PM
bkrantz When I went to tighten the flywheel bolts I rememb... May 15 2021, 07:49 PM
bkrantz It still works. May 15 2021, 07:50 PM
bkrantz With the bolts tight, I made sure the crank had so... May 15 2021, 07:52 PM
bkrantz And then shifted the crank. I repeated this about... May 15 2021, 07:54 PM
bkrantz For the desired play of .004", I need a third... May 15 2021, 07:57 PM
bkrantz Meanwhile, back to working on the body trim. I go... May 15 2021, 08:00 PM
bkrantz And got these installed so I can mount the aluminu... May 15 2021, 08:02 PM
bkrantz Here's the thin butyl strip material I found, ... May 16 2021, 07:35 PM
bkrantz New stainless screws. May 16 2021, 07:36 PM
bkrantz Trim strip installed with the later of butyl under... May 16 2021, 07:37 PM
bkrantz While in the trim mood, I got out the strips that ... May 16 2021, 07:39 PM
bkrantz More new stainless screws. May 16 2021, 07:39 PM
bkrantz Trim installed with butyl. May 16 2021, 07:40 PM
bkrantz One last detail today: new ski rack tab receivers. May 16 2021, 07:41 PM
bkrantz Installed in the windshield frame top. May 16 2021, 07:42 PM
bkrantz I got a long day in the garage today, starting wit... May 23 2021, 07:15 PM
bkrantz A light smear of assembly lube, and I put the pist... May 23 2021, 07:17 PM![]() ![]() |
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