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> Rebuiding Inside-out
bkrantz
post Oct 16 2019, 08:47 PM
Post #1


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I realize most rebuilds go from the inside to the outside, but I am struck by how straight and clean the outer panels, including paint, look on my 73 2.0. And all the nasty stuff is hidden underneath--which I know is also not unusual.

Any way, I bought the car knowing most of what it was: a 2.0 with all the sport and appearance group equipment, including 5 good Fuchs, and the original fuel injection. The original engine is confirmed by a COA. In contrast to the exterior the interior was mixed at best, with some funky carpet. And the front and rear trunks (and engine compartment, and interior) had been sprayed with black undercoating.

So after a month, I have the car stripped to a bare shell, except for suspension and steering. I measured everything I could, and the body is very square and on spec. I need to patch some local rust spots, and replace the rear floor. And then do some minor straightening: right headlight bucket, front edge of right front fender, rear panel, etc.


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bkrantz   Rebuiding Inside-out   Oct 16 2019, 08:47 PM
bkrantz   Then I made my own jumper for the indicator lamps,...   Jun 7 2021, 07:11 PM
bkrantz   Plus a 2 into 1 spade connector.   Jun 7 2021, 07:12 PM
bkrantz   The new ground jumper installed, connecting the in...   Jun 7 2021, 07:13 PM
bkrantz   Success! Here are both indicators on with the...   Jun 7 2021, 07:15 PM
930cabman   Success! Here are both indicators on with th...   Jun 8 2021, 01:02 PM
bkrantz   Success! Here are both indicators on with t...   Jun 8 2021, 08:44 PM
930cabman   [quote name='930cabman' post='2921888' date='Jun ...   Jun 9 2021, 04:54 AM
bkrantz   [quote name='930cabman' post='2921888' date='Jun...   Jun 9 2021, 06:41 PM
bkrantz   I then checked out just about every other switch a...   Jun 7 2021, 07:18 PM
bkrantz   One last detail today: I got out the new front fen...   Jun 7 2021, 07:19 PM
bkrantz   I installed them both, but left them uncut to see ...   Jun 7 2021, 07:20 PM
Cairo94507   Looking beautiful. :beer2:   Jun 8 2021, 07:10 AM
Puebloswatcop   Fantastic progress Bob. I just back from Colorado...   Jun 8 2021, 09:26 AM
Root_Werks   Also still dealing with a butchered wiring harness...   Jun 8 2021, 10:46 AM
bkrantz   Also still dealing with a butchered wiring harnes...   Jun 8 2021, 08:46 PM
bkrantz   Fuel pump runs (with the correct connection tab on...   Jun 8 2021, 08:47 PM
bkrantz   Here's my idea for moving the interior light t...   Jun 8 2021, 08:49 PM
bkrantz   I mocked up an insert that will hold the light fix...   Jun 8 2021, 08:50 PM
bkrantz   This could work.   Jun 8 2021, 08:51 PM
bkrantz   Now to fab this, starting with some aluminum sheet...   Jun 8 2021, 08:52 PM
bkrantz   Here's the new bit of harness to extend the in...   Jun 8 2021, 08:55 PM
bkrantz   I ran the extension to follow the existing harness...   Jun 8 2021, 08:56 PM
bkrantz   Ending up by the ashtray slot.   Jun 8 2021, 08:57 PM
bkrantz   Here's the new interior light ash-tray fitting...   Jun 9 2021, 06:43 PM
bkrantz   More electrical testing. I could not get any volt...   Jun 9 2021, 06:46 PM
bkrantz   I guess I had "temporarily" installed it...   Jun 9 2021, 06:47 PM
bkrantz   And here it is all apart. Time to let the contact...   Jun 9 2021, 06:49 PM
bkrantz   One mark in the loss category, at least for now: m...   Jun 9 2021, 06:50 PM
bkrantz   Clock follow-up: when I connected the battery toda...   Jun 10 2021, 07:26 PM
pilothyer   Clock follow-up: when I connected the battery tod...   Jun 12 2021, 08:35 PM
bkrantz   Clock follow-up: when I connected the battery to...   Jun 12 2021, 09:18 PM
bkrantz   Back to the cig lighter, I pulled the lighter sect...   Jun 10 2021, 07:28 PM
bkrantz   With all the rust and crud gone, I re-installed th...   Jun 10 2021, 07:29 PM
bkrantz   Now I have a functional cig lighter. I never expe...   Jun 10 2021, 07:30 PM
bkrantz   And then back to my new interior light holder. He...   Jun 10 2021, 07:31 PM
bkrantz   One more temp fitting.   Jun 10 2021, 07:32 PM
bkrantz   To get the two pieces to stick in the right positi...   Jun 10 2021, 07:33 PM
bkrantz   Here are the two pieces stuck together.   Jun 10 2021, 07:34 PM
bkrantz   Final test fit. I think this will work, but it lo...   Jun 10 2021, 07:35 PM
bkrantz   I found something that fits--what do you guys thin...   Jun 10 2021, 07:37 PM
bkrantz   Moving along my shelf of parts, I checked the key ...   Jun 10 2021, 07:40 PM
bkrantz   Next on the shelf was the box of seat belt parts. ...   Jun 10 2021, 07:42 PM
bkrantz   First, I got the order of parts correct.   Jun 10 2021, 07:44 PM
bkrantz   I then made sure the internal spring in the reel w...   Jun 10 2021, 07:45 PM
bkrantz   This pin retains the belt end in the spool center.   Jun 10 2021, 07:46 PM
bkrantz   Here's the spool all set with the new belt.   Jun 10 2021, 07:47 PM
bkrantz   I also got new labels for the release buttons.   Jun 10 2021, 07:49 PM
bkrantz   Better. Note that I removed the plastic sheath an...   Jun 10 2021, 07:51 PM
bkrantz   Now to sort out the mounting hardware. I think I ...   Jun 10 2021, 07:53 PM
bkrantz   And for the shoulder yokes.   Jun 10 2021, 07:54 PM
bkrantz   But the correct pieces for the belt anchor are a m...   Jun 10 2021, 07:56 PM
bkrantz   And to add to the confusion, I dug through my old ...   Jun 10 2021, 08:02 PM
bkrantz   Progress on my custom ash tray interior light hold...   Jun 11 2021, 06:51 PM
bkrantz   I then went back to my custom LED fog light conver...   Jun 11 2021, 06:52 PM
bkrantz   I fed the stock leads into the housing, as was ori...   Jun 11 2021, 06:53 PM
930cabman   Bob, do you sleep?   Jun 11 2021, 06:54 PM
bkrantz   Bob, do you sleep? At least once a week. :D   Jun 12 2021, 07:35 PM
bkrantz   But there is not enough room in the cavity at the ...   Jun 11 2021, 06:55 PM
bkrantz   So I reverted to feeding the new leads out of the ...   Jun 11 2021, 06:57 PM
bkrantz   I need to find the right waterproof connector.   Jun 11 2021, 06:59 PM
bkrantz   I think I finished my new ash tray light, but it t...   Jun 12 2021, 07:39 PM
bkrantz   After adding a groove for the retaining tab, the l...   Jun 12 2021, 07:40 PM
bkrantz   First problem: not enough clearance for the electr...   Jun 12 2021, 07:41 PM
bkrantz   Second problem: when I tried to bend the steel tab...   Jun 12 2021, 07:43 PM
bkrantz   Third problem: even with flag connectors, there wa...   Jun 12 2021, 07:45 PM
bkrantz   Fourth problem: when I tried to bend the soldered ...   Jun 12 2021, 07:47 PM
bkrantz   Connections made up, joining the extension wires w...   Jun 12 2021, 07:48 PM
bkrantz   And...it works. I need to check how the light fun...   Jun 12 2021, 07:50 PM
bkrantz   Test in the dark, with the original incandescent b...   Jun 12 2021, 09:19 PM
bkrantz   I took the light out one more time to adjust the f...   Jun 13 2021, 07:14 PM
bkrantz   Then 800 grit.   Jun 13 2021, 07:15 PM
bkrantz   Then black polish compound.   Jun 13 2021, 07:15 PM
bkrantz   Then white polishing compound.   Jun 13 2021, 07:16 PM
bkrantz   Finally, sealant.   Jun 13 2021, 07:17 PM
bkrantz   Here's the results. Comments?   Jun 13 2021, 07:17 PM
Puebloswatcop   Here's the results. Comments? I love the po...   Jun 14 2021, 06:45 PM
tygaboy   Here's the results. Comments? I love the p...   Jun 14 2021, 06:53 PM
bkrantz   [quote name='Puebloswatcop' post='2923500' date='...   Jun 14 2021, 07:11 PM
bkrantz   A first test fit of the custom rear bulkhead cover...   Jun 13 2021, 07:20 PM
bkrantz   But first, time to install the interior vinyl piec...   Jun 13 2021, 07:23 PM
bkrantz   Test fitting the left side tunnel cover.   Jun 13 2021, 07:23 PM
bkrantz   Then masking off for adhesive spray.   Jun 13 2021, 07:24 PM
bkrantz   I used more of this, same as I used on the targa v...   Jun 13 2021, 07:25 PM
bkrantz   Tunnel side cover pieces in place.   Jun 13 2021, 07:26 PM
bkrantz   And then the cross member cover pieces. I will pr...   Jun 13 2021, 07:28 PM
bkrantz   Yet another update on the ash tray light. I got th...   Jun 14 2021, 07:13 PM
bkrantz   Much whiter and brighter.   Jun 14 2021, 07:14 PM
bkrantz   I also got the replacement headlight pivot, same a...   Jun 14 2021, 07:15 PM
bkrantz   Got the pivot installed.   Jun 14 2021, 07:16 PM
bkrantz   Yay, both headlights now go up.   Jun 14 2021, 07:17 PM
bkrantz   And down.   Jun 14 2021, 07:18 PM
bkrantz   I also started fitting the perlon bulkhead cover.   Jun 14 2021, 07:21 PM
bkrantz   To mount the seat belt reels I needed some holes, ...   Jun 14 2021, 07:26 PM
bkrantz   Two different size holes, for the reel pin and the...   Jun 14 2021, 07:27 PM
bkrantz   Both reels belted in place. The fit looks pretty ...   Jun 14 2021, 07:30 PM
bkrantz   Today, I mounted the custom cover, starting with m...   Jun 15 2021, 06:53 PM
bkrantz   Also two coats on the back of the perlon.   Jun 15 2021, 06:56 PM
bkrantz   Here's the cover, glued on.   Jun 15 2021, 06:58 PM
bkrantz   The perlon covers the inside of the B-pillar, incl...   Jun 15 2021, 07:00 PM
bkrantz   Seat belt reel in place.   Jun 15 2021, 07:01 PM
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