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> Rebuiding Inside-out
bkrantz
post Oct 16 2019, 08:47 PM
Post #1


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I realize most rebuilds go from the inside to the outside, but I am struck by how straight and clean the outer panels, including paint, look on my 73 2.0. And all the nasty stuff is hidden underneath--which I know is also not unusual.

Any way, I bought the car knowing most of what it was: a 2.0 with all the sport and appearance group equipment, including 5 good Fuchs, and the original fuel injection. The original engine is confirmed by a COA. In contrast to the exterior the interior was mixed at best, with some funky carpet. And the front and rear trunks (and engine compartment, and interior) had been sprayed with black undercoating.

So after a month, I have the car stripped to a bare shell, except for suspension and steering. I measured everything I could, and the body is very square and on spec. I need to patch some local rust spots, and replace the rear floor. And then do some minor straightening: right headlight bucket, front edge of right front fender, rear panel, etc.


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bkrantz   Rebuiding Inside-out   Oct 16 2019, 08:47 PM
bkrantz   Here's the overall look. I like it. I will f...   Jun 15 2021, 07:02 PM
raynekat   Here's the overall look. I like it. I will ...   Jun 16 2021, 04:35 PM
bkrantz   Here's the overall look. I like it. I will...   Jun 16 2021, 06:50 PM
bkrantz   I also got replacement targa latch hooks, from AA.   Jun 15 2021, 07:04 PM
bkrantz   Compared to the worn original.   Jun 15 2021, 07:05 PM
bkrantz   With the perlon cover in place, I got out the engi...   Jun 16 2021, 06:53 PM
bkrantz   Connected to the latch, with a home-made substitut...   Jun 16 2021, 06:59 PM
bkrantz   Collar and knob on the inside.   Jun 16 2021, 07:00 PM
bkrantz   I made similar covers for the heater control tubes...   Jun 16 2021, 07:04 PM
bkrantz   Before installing carpet, I wanted to finish every...   Jun 16 2021, 07:05 PM
bkrantz   I started with the speedometer cable.   Jun 16 2021, 07:11 PM
bkrantz   I started feeding it from the engine side.   Jun 16 2021, 07:12 PM
bkrantz   And then I made space so I could route it the ...   Jun 16 2021, 07:14 PM
bkrantz   Cable emerging!   Jun 16 2021, 07:15 PM
bkrantz   And up to the speedometer.   Jun 16 2021, 07:16 PM
bkrantz   I think I got the cable laid out correctly.   Jun 16 2021, 07:17 PM
bkrantz   And then I mounted the odometer reset cable.   Jun 16 2021, 07:18 PM
bkrantz   Done, with the little knob mounted.   Jun 16 2021, 07:18 PM
bkrantz   And sealed up at the firewall.   Jun 16 2021, 07:22 PM
bkrantz   Next, the clutch cable. I bought the genuine Pors...   Jun 16 2021, 07:23 PM
bkrantz   Easy to feed this in from the rear, and then mount...   Jun 16 2021, 07:24 PM
bkrantz   A bit fiddly, but I then got the retaining pin att...   Jun 16 2021, 07:25 PM
bkrantz   Next, the throttle cable, also a Porsche part.   Jun 16 2021, 07:26 PM
bkrantz   Also fed in from the rear.   Jun 16 2021, 07:26 PM
bkrantz   And then I made sure it was not wrapped around the...   Jun 16 2021, 07:27 PM
bkrantz   And then I attached the ball joint, and mounted th...   Jun 16 2021, 07:29 PM
bkrantz   Then I installed the covers for the tunnel. I dug...   Jun 16 2021, 07:30 PM
bkrantz   Rear cover installed.   Jun 16 2021, 07:32 PM
bkrantz   Threaded captive nut threads cleaned.   Jun 16 2021, 07:32 PM
bkrantz   And front cover installed.   Jun 16 2021, 07:33 PM
bkrantz   I have not shown a shot of my white board in a whi...   Jun 16 2021, 07:34 PM
bkrantz   I got out the drains and plugs for the frunk floor...   Jun 17 2021, 06:56 PM
bkrantz   Along with a few standard rubber grommets, all the...   Jun 17 2021, 06:57 PM
bkrantz   And a larger grommet in my lumpy front panel.   Jun 17 2021, 06:59 PM
bkrantz   I got this kit for 2 pin waterproof connectors. I...   Jun 17 2021, 07:00 PM
bkrantz   For these plugs to work on the left fog light, I h...   Jun 17 2021, 07:02 PM
bkrantz   Shrink wrap insulation. And don't forget to p...   Jun 17 2021, 07:03 PM
bkrantz   All the left side leads with male and female pins....   Jun 17 2021, 07:05 PM
bkrantz   Inserting the pins into the female connector requi...   Jun 17 2021, 07:06 PM
bkrantz   Female connector done. These things are a bit fid...   Jun 17 2021, 07:07 PM
bkrantz   I then make an effort to seal all the leads with a...   Jun 17 2021, 07:08 PM
bkrantz   The fog lights still work!   Jun 17 2021, 07:09 PM
bkrantz   With the lights done, I can get going on completin...   Jun 17 2021, 07:12 PM
bkrantz   Some new hardware.   Jun 17 2021, 07:13 PM
bkrantz   After some minor twisting, I got the valence mount...   Jun 17 2021, 07:15 PM
Puebloswatcop   Good Morning Bob. As usual your work is incredibl...   Jun 18 2021, 06:50 AM
bkrantz   Thanks. I can't remember the source for the s...   Jun 18 2021, 07:01 PM
bkrantz   Today was bumper day. I had these re-chromed in T...   Jun 18 2021, 07:04 PM
bkrantz   Here's the front bumper top I took off the car...   Jun 18 2021, 07:06 PM
bkrantz   I cleaned it with Simple Green, and then gave it a...   Jun 18 2021, 07:07 PM
bkrantz   To check the fog light positions, I mounted the gr...   Jun 18 2021, 07:09 PM
bkrantz   To make the speed nuts fit better, I trimmed the c...   Jun 18 2021, 07:10 PM
bkrantz   Grills mounted.   Jun 18 2021, 07:10 PM
bkrantz   Here's all the hardware, old and new.   Jun 18 2021, 07:12 PM
bkrantz   And the bumper top, mounted with new rubber spacer...   Jun 18 2021, 07:12 PM
bkrantz   Bumper bolts and spacers ready.   Jun 18 2021, 07:14 PM
bkrantz   Here's the bumper bolted in place.   Jun 18 2021, 07:15 PM
bkrantz   The fit looks pretty good, which makes me happy si...   Jun 18 2021, 07:18 PM
bkrantz   Top view, left side.   Jun 18 2021, 07:19 PM
bkrantz   And top view, right side. I might shave a few mm ...   Jun 18 2021, 07:20 PM
bkrantz   New special speed nuts to fit the rectangular hole...   Jun 18 2021, 07:21 PM
bkrantz   In place.   Jun 18 2021, 07:22 PM
bkrantz   Front plate bracket, powder-coated.   Jun 18 2021, 07:23 PM
bkrantz   Installed, and ready for a future plate.   Jun 18 2021, 07:25 PM
bkrantz   Then I got out the rear bumper.   Jun 18 2021, 07:25 PM
bkrantz   And the original (?) bumper top.   Jun 18 2021, 07:26 PM
bkrantz   After I cleaned and treated the top, bolted it to ...   Jun 18 2021, 07:29 PM
bkrantz   Plate bracket, also powder-coated.   Jun 18 2021, 07:30 PM
bkrantz   Bracket and lights installed.   Jun 18 2021, 07:34 PM
bkrantz   One more detail.   Jun 18 2021, 07:35 PM
bkrantz   Done!   Jun 18 2021, 07:36 PM
bkrantz   I can't resist a few glamour shots.   Jun 18 2021, 07:37 PM
bkrantz   Looks more like a 914.   Jun 18 2021, 07:38 PM
bkrantz   High angle shot.   Jun 18 2021, 07:38 PM
bkrantz   One more.   Jun 18 2021, 07:39 PM
bkrantz   The last thing I did today was replace all the fus...   Jun 18 2021, 07:40 PM
bkrantz   Ready for real volts.   Jun 18 2021, 07:42 PM
Cairo94507   :trophy: :popcorn: :beer2:   Jun 19 2021, 07:12 AM
Puebloswatcop   :beer2: :driving:   Jun 19 2021, 10:07 AM
bkrantz   I got an assortment of retaining rings, hoping one...   Jun 19 2021, 07:57 PM
bkrantz   Best fit are 6 mm.   Jun 19 2021, 07:58 PM
bkrantz   I bolted on the latches.   Jun 19 2021, 07:59 PM
bkrantz   And then installed the targa top pad. This has a ...   Jun 19 2021, 08:00 PM
bkrantz   I then got out the targa side weatherstrips.   Jun 19 2021, 08:01 PM
bkrantz   Pretty easy to install. This was my initial attem...   Jun 19 2021, 08:02 PM
bkrantz   More weatherstrip, here the bulkhead top seal (one...   Jun 19 2021, 08:05 PM
bkrantz   One in the frunk.   Jun 19 2021, 08:05 PM
bkrantz   And one in the trunk.   Jun 19 2021, 08:06 PM
bkrantz   Speaking of the frunk, I got out the perimeter sea...   Jun 19 2021, 08:07 PM
bkrantz   I installed this without any adhesive, so it can c...   Jun 19 2021, 08:07 PM
bkrantz   Here's the trunk seal.   Jun 19 2021, 08:08 PM
bkrantz   Also an easy installation.   Jun 19 2021, 08:09 PM
raynekat   Getting there Brother. Looking great.   Jun 20 2021, 12:15 AM
bkrantz   More weatherstrip fun today, getting the front tar...   Jun 20 2021, 06:42 PM
bkrantz   Before installing either strip, I had to deal with...   Jun 20 2021, 06:46 PM
bkrantz   Time again to dip into my lifetime supply of conta...   Jun 20 2021, 06:47 PM
bkrantz   I was able to get most of the edge glued, and also...   Jun 20 2021, 06:49 PM
bkrantz   I started on the left corner, and trimmed the meta...   Jun 20 2021, 06:51 PM
bkrantz   Here's the recess, not quite rectangular.   Jun 20 2021, 06:54 PM
bkrantz   First attempt: almost. I started near the top of ...   Jun 20 2021, 06:56 PM
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