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| bkrantz |
Oct 16 2019, 08:47 PM
Post
#1
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914 Guru ![]() ![]() ![]() ![]() ![]() Group: Members Posts: 8,565 Joined: 3-August 19 From: SW Colorado Member No.: 23,343 Region Association: Rocky Mountains
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I realize most rebuilds go from the inside to the outside, but I am struck by how straight and clean the outer panels, including paint, look on my 73 2.0. And all the nasty stuff is hidden underneath--which I know is also not unusual.
Any way, I bought the car knowing most of what it was: a 2.0 with all the sport and appearance group equipment, including 5 good Fuchs, and the original fuel injection. The original engine is confirmed by a COA. In contrast to the exterior the interior was mixed at best, with some funky carpet. And the front and rear trunks (and engine compartment, and interior) had been sprayed with black undercoating. So after a month, I have the car stripped to a bare shell, except for suspension and steering. I measured everything I could, and the body is very square and on spec. I need to patch some local rust spots, and replace the rear floor. And then do some minor straightening: right headlight bucket, front edge of right front fender, rear panel, etc. Attached thumbnail(s) |
bkrantz Rebuiding Inside-out Oct 16 2019, 08:47 PM
bkrantz Back to engine work today. I tried to mount the #... Jun 29 2021, 07:06 PM
bkrantz More importantly, I realized that the yoke blocks ... Jun 29 2021, 07:07 PM
bkrantz How to get the engine off the stand so I can work ... Jun 29 2021, 07:09 PM
bkrantz Engine off. BTW, I did screw together the various... Jun 29 2021, 07:10 PM
bkrantz After some grinding. Jun 29 2021, 07:10 PM
bkrantz It works.
Yes, I do realize I could shift the yok... Jun 29 2021, 07:11 PM
bkrantz That let me mount P&C #3 and #4. I did notice... Jun 29 2021, 07:15 PM
bkrantz I pulled #3 and #4 off, and found small raised edg... Jun 29 2021, 07:20 PM
Morph914 Nice work as always! Very interested in the EF... Jun 30 2021, 04:43 AM
bkrantz I know that getting the Dub Shop kit installed and... Jun 30 2021, 07:07 PM
bkrantz I took care of the raised edge on the #4 opening, ... Jun 30 2021, 07:20 PM
bkrantz I got my cowl braces back from the paint shop. Jun 30 2021, 07:54 PM
bkrantz I pulled the gas tank out again, and installed the... Jun 30 2021, 07:55 PM
bkrantz And the left side brace. Jun 30 2021, 07:56 PM
bkrantz Then I got out the frunk hinges. One of these was... Jun 30 2021, 07:58 PM
bkrantz I installed those with new pivot bolts, and a bit ... Jun 30 2021, 08:00 PM
bkrantz Then I got out the frunk lid springs. Jun 30 2021, 08:02 PM
bkrantz Here's my version of using a pry bar against t... Jun 30 2021, 08:04 PM
bkrantz Both hinges ready for the frunk lid, once I get th... Jun 30 2021, 08:06 PM
bkrantz I cobbled up a way to use my dial gauge to measure... Jul 1 2021, 08:58 PM
bkrantz And #4, measuring .073". The other two were ... Jul 1 2021, 09:03 PM
bkrantz Let the tear down begin! (starting at about 1... Jul 1 2021, 09:08 PM
bkrantz Flywheel off. Jul 1 2021, 09:09 PM
bkrantz Bottom stuff off. Jul 1 2021, 09:10 PM
bkrantz Case split (after a newbie 10 minutes trying to ge... Jul 1 2021, 09:12 PM
bkrantz Cam and crank out. Jul 1 2021, 09:13 PM
bkrantz Bearings out, bagged, and keeping track of all the... Jul 1 2021, 09:14 PM
bkrantz Empty case, right half. Jul 1 2021, 09:15 PM
bkrantz After a visit to the parts washer, I got most of t... Jul 1 2021, 09:17 PM
bkrantz Then I got to use my new stud remover tools. Jul 1 2021, 09:19 PM
bkrantz Removing the main cylinder retaining studs. Jul 1 2021, 09:20 PM
bkrantz Cylinder studs out. Jul 1 2021, 09:20 PM
bkrantz I then removed all the other studs, external and i... Jul 1 2021, 09:22 PM
TX914 @bkrantz , Sorry you have to go through the extra ... Jul 2 2021, 07:57 AM
Puebloswatcop Sorry about the step backward Bob. But the fact t... Jul 2 2021, 12:40 PM
bkrantz Thanks, guys. I would indeed prefer to do it righ... Jul 2 2021, 08:39 PM
bkrantz Got a new horn button. I would rather that my Nar... Jul 3 2021, 08:44 PM
iankarr Sorry you had to backtrack, but it’s all part of... Jul 4 2021, 05:53 AM
bkrantz Hi, Ian. AA Biral cylinders and JE forged pistons... Jul 4 2021, 08:37 PM
bkrantz Last bit of case prep for the machine shop: removi... Jul 4 2021, 08:40 PM
bkrantz This was the best in my shop fit for an internal s... Jul 4 2021, 08:41 PM
bkrantz Screw in place, with just a bit of resistance whil... Jul 4 2021, 08:43 PM
bkrantz Ready to pull. Jul 4 2021, 08:44 PM
bkrantz It took about 3 moderate whacks with the puller, a... Jul 4 2021, 08:47 PM
bkrantz The tube could be used again, but looks a bit lump... Jul 4 2021, 08:48 PM
bkrantz The case is essentially fully stripped of hardware... Jul 4 2021, 08:50 PM
bkrantz Speaking of machine work, I have both heads with a... Jul 4 2021, 08:52 PM
bkrantz This is where the shop welded in new aluminum and ... Jul 4 2021, 08:54 PM
bkrantz New clear tubing for the gas filler overflow, 19 m... Jul 4 2021, 08:55 PM
bkrantz I used a bit of heat to try to make a more defined... Jul 4 2021, 08:57 PM
bkrantz I have not checked the latest list in a while. Lo... Jul 4 2021, 08:59 PM
bkrantz Back to soft stuff. This is PVC edge trim (from J... Jul 5 2021, 07:40 PM
bkrantz This edge measures 1/8 x 3/4". Jul 5 2021, 07:41 PM
bkrantz I spread the opening to make it possible to insert... Jul 5 2021, 07:43 PM
bkrantz The other ingredient: 3/4" 3M adhesive tape. Jul 5 2021, 07:44 PM
bkrantz Step 1: run the 3M tape along the lower edge of th... Jul 5 2021, 07:45 PM
bkrantz Step 2: Get the PVC edging on the perlon cut edge,... Jul 5 2021, 07:47 PM
bkrantz I like it. Jul 5 2021, 07:48 PM
bkrantz With the edge in place, I could install the side t... Jul 5 2021, 07:49 PM
bkrantz Then I got out the seat belt hardware. This is th... Jul 5 2021, 07:58 PM
bkrantz Here's the order: bolt-plastic washer-yoke-pla... Jul 5 2021, 08:00 PM
bkrantz Yoke mounted on the left side. Jul 5 2021, 08:02 PM
bkrantz And the plastic cover. Jul 5 2021, 08:03 PM
bkrantz Now that the back panel is done, I can start on th... Jul 5 2021, 08:07 PM
djway When I had my case work done the only thing remove... Jul 6 2021, 12:32 AM
bkrantz I will almost certainly need to ship my case for m... Jul 6 2021, 07:14 PM
bkrantz Carpet day1.
I got out my contact adhesive. Brus... Jul 6 2021, 07:18 PM
bkrantz First piece: the small section that goes above the... Jul 6 2021, 07:19 PM
bkrantz In place. Jul 6 2021, 07:20 PM
bkrantz Then the left fender well cover. Jul 6 2021, 07:21 PM
bkrantz Pretty smooth. Jul 6 2021, 07:22 PM
bkrantz Passenger footwell and right fender well. I cut t... Jul 6 2021, 07:24 PM
bkrantz With all the complex shapes, I could not avoid som... Jul 6 2021, 07:25 PM
bkrantz Front tunnel cover. I decided to trim it around t... Jul 6 2021, 07:27 PM
bkrantz A bit fiddly, but done. Jul 6 2021, 07:28 PM
Morph914 Nice job! I have done all mine except the cent... Jul 6 2021, 08:33 PM
bkrantz Carpet day 2!
Right sill piece. Jul 7 2021, 08:09 PM
bkrantz Installed, pretty straight. Jul 7 2021, 08:10 PM
bkrantz Left sill piece. Jul 7 2021, 08:11 PM
bkrantz The left sill challenge: the hand brake indentatio... Jul 7 2021, 08:13 PM
bkrantz Initial placement. I decided I want the carpet ro... Jul 7 2021, 08:14 PM
bkrantz Now to get the carpet stretched a bit, and stuck i... Jul 7 2021, 08:16 PM
bkrantz Getting there. Jul 7 2021, 08:16 PM
bkrantz Bottom pieces placed for visual check. I plan to ... Jul 7 2021, 08:18 PM
bkrantz New GO pedal. Jul 7 2021, 08:20 PM
bkrantz Installed. Note: bolts can't be longer that 1... Jul 7 2021, 08:21 PM
bkrantz Replacement pedal board, with some new hardware. ... Jul 7 2021, 08:23 PM
bkrantz Board installed. Jul 7 2021, 08:24 PM
bkrantz And carpet, too. Jul 7 2021, 08:25 PM
bkrantz Now for seat belts. Jul 7 2021, 08:26 PM
bkrantz Fancy. Jul 7 2021, 08:26 PM
djway Love that new car smell :) Jul 7 2021, 09:08 PM
Arno914 Great work! And great attention to detail, eve... Jul 8 2021, 03:27 AM
bkrantz
Great work! And great attention to detail, ev... Jul 8 2021, 07:50 PM
Cairo94507 Excellent carpet install - not a surprise. :D :... Jul 8 2021, 07:12 AM
kroelofsen :cheer: envy… Jul 8 2021, 10:00 AM
bkrantz I could not resist seeing how it looks with the ce... Jul 8 2021, 07:51 PM
bkrantz Then I got out all the brake lever parts. Jul 8 2021, 07:52 PM
bkrantz Short cable, equalizer, and spring installed. Jul 8 2021, 07:54 PM![]() ![]() |
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