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> Rebuiding Inside-out
bkrantz
post Oct 16 2019, 08:47 PM
Post #1


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I realize most rebuilds go from the inside to the outside, but I am struck by how straight and clean the outer panels, including paint, look on my 73 2.0. And all the nasty stuff is hidden underneath--which I know is also not unusual.

Any way, I bought the car knowing most of what it was: a 2.0 with all the sport and appearance group equipment, including 5 good Fuchs, and the original fuel injection. The original engine is confirmed by a COA. In contrast to the exterior the interior was mixed at best, with some funky carpet. And the front and rear trunks (and engine compartment, and interior) had been sprayed with black undercoating.

So after a month, I have the car stripped to a bare shell, except for suspension and steering. I measured everything I could, and the body is very square and on spec. I need to patch some local rust spots, and replace the rear floor. And then do some minor straightening: right headlight bucket, front edge of right front fender, rear panel, etc.


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bkrantz   Rebuiding Inside-out   Oct 16 2019, 08:47 PM
bkrantz   Back to engine work today. I tried to mount the #...   Jun 29 2021, 07:06 PM
bkrantz   More importantly, I realized that the yoke blocks ...   Jun 29 2021, 07:07 PM
bkrantz   How to get the engine off the stand so I can work ...   Jun 29 2021, 07:09 PM
bkrantz   Engine off. BTW, I did screw together the various...   Jun 29 2021, 07:10 PM
bkrantz   After some grinding.   Jun 29 2021, 07:10 PM
bkrantz   It works. Yes, I do realize I could shift the yok...   Jun 29 2021, 07:11 PM
bkrantz   That let me mount P&C #3 and #4. I did notice...   Jun 29 2021, 07:15 PM
bkrantz   I pulled #3 and #4 off, and found small raised edg...   Jun 29 2021, 07:20 PM
Morph914   Nice work as always! Very interested in the EF...   Jun 30 2021, 04:43 AM
bkrantz   I know that getting the Dub Shop kit installed and...   Jun 30 2021, 07:07 PM
bkrantz   I took care of the raised edge on the #4 opening, ...   Jun 30 2021, 07:20 PM
bkrantz   I got my cowl braces back from the paint shop.   Jun 30 2021, 07:54 PM
bkrantz   I pulled the gas tank out again, and installed the...   Jun 30 2021, 07:55 PM
bkrantz   And the left side brace.   Jun 30 2021, 07:56 PM
bkrantz   Then I got out the frunk hinges. One of these was...   Jun 30 2021, 07:58 PM
bkrantz   I installed those with new pivot bolts, and a bit ...   Jun 30 2021, 08:00 PM
bkrantz   Then I got out the frunk lid springs.   Jun 30 2021, 08:02 PM
bkrantz   Here's my version of using a pry bar against t...   Jun 30 2021, 08:04 PM
bkrantz   Both hinges ready for the frunk lid, once I get th...   Jun 30 2021, 08:06 PM
bkrantz   I cobbled up a way to use my dial gauge to measure...   Jul 1 2021, 08:58 PM
bkrantz   And #4, measuring .073". The other two were ...   Jul 1 2021, 09:03 PM
bkrantz   Let the tear down begin! (starting at about 1...   Jul 1 2021, 09:08 PM
bkrantz   Flywheel off.   Jul 1 2021, 09:09 PM
bkrantz   Bottom stuff off.   Jul 1 2021, 09:10 PM
bkrantz   Case split (after a newbie 10 minutes trying to ge...   Jul 1 2021, 09:12 PM
bkrantz   Cam and crank out.   Jul 1 2021, 09:13 PM
bkrantz   Bearings out, bagged, and keeping track of all the...   Jul 1 2021, 09:14 PM
bkrantz   Empty case, right half.   Jul 1 2021, 09:15 PM
bkrantz   After a visit to the parts washer, I got most of t...   Jul 1 2021, 09:17 PM
bkrantz   Then I got to use my new stud remover tools.   Jul 1 2021, 09:19 PM
bkrantz   Removing the main cylinder retaining studs.   Jul 1 2021, 09:20 PM
bkrantz   Cylinder studs out.   Jul 1 2021, 09:20 PM
bkrantz   I then removed all the other studs, external and i...   Jul 1 2021, 09:22 PM
TX914   @bkrantz , Sorry you have to go through the extra ...   Jul 2 2021, 07:57 AM
Puebloswatcop   Sorry about the step backward Bob. But the fact t...   Jul 2 2021, 12:40 PM
bkrantz   Thanks, guys. I would indeed prefer to do it righ...   Jul 2 2021, 08:39 PM
bkrantz   Got a new horn button. I would rather that my Nar...   Jul 3 2021, 08:44 PM
iankarr   Sorry you had to backtrack, but it’s all part of...   Jul 4 2021, 05:53 AM
bkrantz   Hi, Ian. AA Biral cylinders and JE forged pistons...   Jul 4 2021, 08:37 PM
bkrantz   Last bit of case prep for the machine shop: removi...   Jul 4 2021, 08:40 PM
bkrantz   This was the best in my shop fit for an internal s...   Jul 4 2021, 08:41 PM
bkrantz   Screw in place, with just a bit of resistance whil...   Jul 4 2021, 08:43 PM
bkrantz   Ready to pull.   Jul 4 2021, 08:44 PM
bkrantz   It took about 3 moderate whacks with the puller, a...   Jul 4 2021, 08:47 PM
bkrantz   The tube could be used again, but looks a bit lump...   Jul 4 2021, 08:48 PM
bkrantz   The case is essentially fully stripped of hardware...   Jul 4 2021, 08:50 PM
bkrantz   Speaking of machine work, I have both heads with a...   Jul 4 2021, 08:52 PM
bkrantz   This is where the shop welded in new aluminum and ...   Jul 4 2021, 08:54 PM
bkrantz   New clear tubing for the gas filler overflow, 19 m...   Jul 4 2021, 08:55 PM
bkrantz   I used a bit of heat to try to make a more defined...   Jul 4 2021, 08:57 PM
bkrantz   I have not checked the latest list in a while. Lo...   Jul 4 2021, 08:59 PM
bkrantz   Back to soft stuff. This is PVC edge trim (from J...   Jul 5 2021, 07:40 PM
bkrantz   This edge measures 1/8 x 3/4".   Jul 5 2021, 07:41 PM
bkrantz   I spread the opening to make it possible to insert...   Jul 5 2021, 07:43 PM
bkrantz   The other ingredient: 3/4" 3M adhesive tape.   Jul 5 2021, 07:44 PM
bkrantz   Step 1: run the 3M tape along the lower edge of th...   Jul 5 2021, 07:45 PM
bkrantz   Step 2: Get the PVC edging on the perlon cut edge,...   Jul 5 2021, 07:47 PM
bkrantz   I like it.   Jul 5 2021, 07:48 PM
bkrantz   With the edge in place, I could install the side t...   Jul 5 2021, 07:49 PM
bkrantz   Then I got out the seat belt hardware. This is th...   Jul 5 2021, 07:58 PM
bkrantz   Here's the order: bolt-plastic washer-yoke-pla...   Jul 5 2021, 08:00 PM
bkrantz   Yoke mounted on the left side.   Jul 5 2021, 08:02 PM
bkrantz   And the plastic cover.   Jul 5 2021, 08:03 PM
bkrantz   Now that the back panel is done, I can start on th...   Jul 5 2021, 08:07 PM
djway   When I had my case work done the only thing remove...   Jul 6 2021, 12:32 AM
bkrantz   I will almost certainly need to ship my case for m...   Jul 6 2021, 07:14 PM
bkrantz   Carpet day1. I got out my contact adhesive. Brus...   Jul 6 2021, 07:18 PM
bkrantz   First piece: the small section that goes above the...   Jul 6 2021, 07:19 PM
bkrantz   In place.   Jul 6 2021, 07:20 PM
bkrantz   Then the left fender well cover.   Jul 6 2021, 07:21 PM
bkrantz   Pretty smooth.   Jul 6 2021, 07:22 PM
bkrantz   Passenger footwell and right fender well. I cut t...   Jul 6 2021, 07:24 PM
bkrantz   With all the complex shapes, I could not avoid som...   Jul 6 2021, 07:25 PM
bkrantz   Front tunnel cover. I decided to trim it around t...   Jul 6 2021, 07:27 PM
bkrantz   A bit fiddly, but done.   Jul 6 2021, 07:28 PM
Morph914   Nice job! I have done all mine except the cent...   Jul 6 2021, 08:33 PM
bkrantz   Carpet day 2! Right sill piece.   Jul 7 2021, 08:09 PM
bkrantz   Installed, pretty straight.   Jul 7 2021, 08:10 PM
bkrantz   Left sill piece.   Jul 7 2021, 08:11 PM
bkrantz   The left sill challenge: the hand brake indentatio...   Jul 7 2021, 08:13 PM
bkrantz   Initial placement. I decided I want the carpet ro...   Jul 7 2021, 08:14 PM
bkrantz   Now to get the carpet stretched a bit, and stuck i...   Jul 7 2021, 08:16 PM
bkrantz   Getting there.   Jul 7 2021, 08:16 PM
bkrantz   Bottom pieces placed for visual check. I plan to ...   Jul 7 2021, 08:18 PM
bkrantz   New GO pedal.   Jul 7 2021, 08:20 PM
bkrantz   Installed. Note: bolts can't be longer that 1...   Jul 7 2021, 08:21 PM
bkrantz   Replacement pedal board, with some new hardware. ...   Jul 7 2021, 08:23 PM
bkrantz   Board installed.   Jul 7 2021, 08:24 PM
bkrantz   And carpet, too.   Jul 7 2021, 08:25 PM
bkrantz   Now for seat belts.   Jul 7 2021, 08:26 PM
bkrantz   Fancy.   Jul 7 2021, 08:26 PM
djway   Love that new car smell :)   Jul 7 2021, 09:08 PM
Arno914   Great work! And great attention to detail, eve...   Jul 8 2021, 03:27 AM
bkrantz   Great work! And great attention to detail, ev...   Jul 8 2021, 07:50 PM
Cairo94507   Excellent carpet install - not a surprise. :D :...   Jul 8 2021, 07:12 AM
kroelofsen   :cheer: envy…   Jul 8 2021, 10:00 AM
bkrantz   I could not resist seeing how it looks with the ce...   Jul 8 2021, 07:51 PM
bkrantz   Then I got out all the brake lever parts.   Jul 8 2021, 07:52 PM
bkrantz   Short cable, equalizer, and spring installed.   Jul 8 2021, 07:54 PM
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