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> Rebuiding Inside-out
bkrantz
post Oct 16 2019, 08:47 PM
Post #1


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I realize most rebuilds go from the inside to the outside, but I am struck by how straight and clean the outer panels, including paint, look on my 73 2.0. And all the nasty stuff is hidden underneath--which I know is also not unusual.

Any way, I bought the car knowing most of what it was: a 2.0 with all the sport and appearance group equipment, including 5 good Fuchs, and the original fuel injection. The original engine is confirmed by a COA. In contrast to the exterior the interior was mixed at best, with some funky carpet. And the front and rear trunks (and engine compartment, and interior) had been sprayed with black undercoating.

So after a month, I have the car stripped to a bare shell, except for suspension and steering. I measured everything I could, and the body is very square and on spec. I need to patch some local rust spots, and replace the rear floor. And then do some minor straightening: right headlight bucket, front edge of right front fender, rear panel, etc.


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bkrantz   Rebuiding Inside-out   Oct 16 2019, 08:47 PM
bkrantz   New cables inserted from the engine side. These w...   Jul 8 2021, 07:56 PM
bkrantz   Cable ends on the equalizer.   Jul 8 2021, 07:57 PM
bkrantz   The screw for the cover was interfering with the s...   Jul 8 2021, 07:59 PM
bkrantz   Handle done.   Jul 8 2021, 08:00 PM
bkrantz   While thinking about the interior, I placed the ce...   Jul 9 2021, 07:37 PM
bkrantz   Have to do something to cover the exposed bit of t...   Jul 9 2021, 07:38 PM
bkrantz   And then I got out the seat mounting stuff.   Jul 9 2021, 07:40 PM
raynekat   And then I got out the seat mounting stuff. Bob...   Jul 9 2021, 08:31 PM
bkrantz   Paint on the frames looks sad, so I took these apa...   Jul 9 2021, 07:42 PM
bkrantz   The rails just need some clean-up (and new handles...   Jul 9 2021, 07:43 PM
bkrantz   Shiny seat tilt teeth.   Jul 9 2021, 07:44 PM
bkrantz   More little parts installed.   Jul 9 2021, 07:45 PM
Dion   Fantastic, just fantastic work and progress.   Jul 9 2021, 09:11 PM
Morph914   Killing it! Making great progress   Jul 9 2021, 09:30 PM
bkrantz   Thanks, guys. Progress on the body, but still sta...   Jul 10 2021, 07:26 PM
bkrantz   To hide the tunnel top exposed behind the arm rest...   Jul 10 2021, 07:28 PM
bkrantz   And a scrap of vinyl on top, and wrapped over the ...   Jul 10 2021, 07:29 PM
bkrantz   Cover in place.   Jul 10 2021, 07:29 PM
bkrantz   Better.   Jul 10 2021, 07:30 PM
euro911   Better. http://www.914world.com/bbs2/uploads/pos...   Jul 11 2021, 11:28 PM
raynekat   [quote name='bkrantz' post='2929806' date='Jul 10...   Jul 12 2021, 08:53 PM
bkrantz   [quote name='bkrantz' post='2929806' date='Jul 1...   Jul 12 2021, 09:40 PM
raynekat   Doug, what did you do? Think I just added some...   Jul 13 2021, 01:40 AM
bkrantz   After that, I got ready to install the gas tank. ...   Jul 10 2021, 07:34 PM
bkrantz   All the plumbing is now in place: tank supply to f...   Jul 10 2021, 07:38 PM
bkrantz   I did re-use the stock felt pads, but soaked in ru...   Jul 10 2021, 07:40 PM
bkrantz   I also rehabbed the over-flow drain tube. The new...   Jul 10 2021, 07:43 PM
bkrantz   Overflow tube in place.   Jul 10 2021, 07:43 PM
bkrantz   Tank "dropped" in. This was more fiddly...   Jul 10 2021, 07:45 PM
bkrantz   Overflow hose connected.   Jul 10 2021, 07:46 PM
bkrantz   And hoses connected to tank fittings.   Jul 10 2021, 07:47 PM
bkrantz   Fuel level sender plug (with a little bit of edgin...   Jul 10 2021, 07:48 PM
bkrantz   And finally, the hold-down clamp.   Jul 10 2021, 07:49 PM
Puebloswatcop   Looks absolutely fabulous Bob.   Jul 11 2021, 08:12 AM
bkrantz   Just some little stuff today. I opened the bag wi...   Jul 11 2021, 06:37 PM
bkrantz   Front of the trunk.   Jul 11 2021, 06:38 PM
bkrantz   And rear.   Jul 11 2021, 06:39 PM
bkrantz   I also got out my rehabbed door strikers and insta...   Jul 11 2021, 06:41 PM
bkrantz   Finally, I found my new hardware for the parking b...   Jul 11 2021, 06:42 PM
bkrantz   Step 1: swear at the rubber boots to help ease the...   Jul 11 2021, 06:44 PM
bkrantz   Step 2: swear at the retaining clip until it fully...   Jul 11 2021, 06:45 PM
raynekat   After further review....maybe nothing. With the ba...   Jul 13 2021, 01:46 AM
bkrantz   After further review....maybe nothing. With the b...   Jul 13 2021, 10:41 PM
bkrantz   I finally got back to completing the carpet instal...   Jul 16 2021, 06:56 PM
bkrantz   I trimmed the side pieces a bit, and neatened up t...   Jul 16 2021, 06:57 PM
bkrantz   To hold the main carpet piece in place, I got this...   Jul 16 2021, 06:59 PM
bkrantz   I stuck the fuzzy side to the floor. The adhesive...   Jul 16 2021, 07:03 PM
bkrantz   I then placed the hook side onto the fuzzy strip, ...   Jul 16 2021, 07:05 PM
bkrantz   Carpet in place, and stuck to the Velcro.   Jul 16 2021, 07:06 PM
bkrantz   I put some weight on top, to make sure the adhesiv...   Jul 16 2021, 07:07 PM
bkrantz   Another back-tracking detail. I used some paint t...   Jul 16 2021, 07:09 PM
bkrantz   Now, onto the door frames. Here is a pair of new ...   Jul 16 2021, 07:12 PM
bkrantz   I trimmed the carpet around the door frame edge.   Jul 16 2021, 07:12 PM
bkrantz   Trimming done.   Jul 16 2021, 07:13 PM
bkrantz   New aluminum sills.   Jul 16 2021, 07:14 PM
bkrantz   And new plastic rivets. BTW, I did discover that ...   Jul 16 2021, 07:15 PM
bkrantz   Left sill installed.   Jul 16 2021, 07:16 PM
raynekat   Too nice....you'll never drive it Bob. Hehe   Jul 17 2021, 05:04 PM
930cabman   True, I would take my shoes off before entering. G...   Jul 17 2021, 05:14 PM
bkrantz   Thanks, guys. Maybe drive it inside? Of course, ...   Jul 17 2021, 08:33 PM
bkrantz   New inner door seals.   Jul 17 2021, 08:35 PM
bkrantz   Left side installed. It bulges a bit along the bo...   Jul 17 2021, 08:36 PM
bkrantz   Now for the inner sill trim pieces.   Jul 17 2021, 08:37 PM
bkrantz   Installed with screws.   Jul 17 2021, 08:38 PM
bkrantz   Starting on the right side.   Jul 17 2021, 08:38 PM
bkrantz   And done.   Jul 17 2021, 08:39 PM
bkrantz   I noticed the carpet I tried to stretch into the h...   Jul 17 2021, 08:43 PM
bkrantz   I tried to squirt it around inside the loose area.   Jul 17 2021, 08:44 PM
bkrantz   And then clamped the inner corner in place.   Jul 17 2021, 08:46 PM
bkrantz   I got some rubber sheets, here 1/8".   Jul 17 2021, 08:47 PM
bkrantz   I used one piece to pad the mounting of the charco...   Jul 17 2021, 08:48 PM
bkrantz   Canister installed.   Jul 17 2021, 08:49 PM
bkrantz   And then the expansion tank.   Jul 17 2021, 08:49 PM
Puebloswatcop   She is looking beautiful Bob. She is almost whole...   Jul 18 2021, 07:40 AM
bkrantz   She is looking beautiful Bob. She is almost whol...   Jul 18 2021, 07:06 PM
bkrantz   Not too much today, but I cleaned up the plastic t...   Jul 18 2021, 07:08 PM
bkrantz   That's better. Once again, Goofoff works well...   Jul 18 2021, 07:10 PM
bkrantz   Just for fun, I test fit the pieces. I need to ge...   Jul 18 2021, 07:12 PM
bkrantz   Left outer sill.   Jul 18 2021, 07:12 PM
bkrantz   I took the clamps off the carpet in the hand brake...   Jul 19 2021, 08:52 PM
bkrantz   While I am waiting for stuff, I got out the fender...   Jul 20 2021, 07:16 PM
bkrantz   First trial fitting, in the front.   Jul 20 2021, 07:17 PM
bkrantz   And the rear. I need to think about how to best a...   Jul 20 2021, 07:18 PM
raynekat   And the rear. I need to think about how to best ...   Jul 20 2021, 11:25 PM
bkrantz   And the rear. I need to think about how to best...   Jul 21 2021, 06:21 PM
bkrantz   I decided to keep going with the fender liner inst...   Jul 21 2021, 06:24 PM
bkrantz   Most are designed for pop-rivets (included in the ...   Jul 21 2021, 06:28 PM
bkrantz   Now all the clips match! :D   Jul 21 2021, 06:29 PM
bkrantz   On the leading edge, the clips fit over the fender...   Jul 21 2021, 06:31 PM
bkrantz   On the trailing side, the clip base is not deep en...   Jul 21 2021, 06:33 PM
bkrantz   This is how far off the hole position is.   Jul 21 2021, 06:35 PM
bkrantz   I tried unfolding the clip, but the stainless stoc...   Jul 21 2021, 06:36 PM
bkrantz   With the liner seated evenly, the length seems too...   Jul 21 2021, 06:41 PM
bkrantz   I trimmed the liner with a jig saw.   Jul 21 2021, 06:42 PM
bkrantz   Speed nuts on the clips.   Jul 21 2021, 06:45 PM
bkrantz   I fitted the liner again, marked and drilled the h...   Jul 21 2021, 06:47 PM
bkrantz   One problem: when unmolested, the liner sits snug ...   Jul 21 2021, 06:49 PM
bkrantz   But the liner is free to shift about an inch to th...   Jul 21 2021, 06:50 PM
bkrantz   Rather than drill holes in the inner fender wall I...   Jul 21 2021, 06:51 PM
bkrantz   That should be enough to keep the liner from shift...   Jul 21 2021, 06:52 PM
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