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| bkrantz |
Oct 16 2019, 08:47 PM
Post
#1
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914 Guru ![]() ![]() ![]() ![]() ![]() Group: Members Posts: 8,567 Joined: 3-August 19 From: SW Colorado Member No.: 23,343 Region Association: Rocky Mountains
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I realize most rebuilds go from the inside to the outside, but I am struck by how straight and clean the outer panels, including paint, look on my 73 2.0. And all the nasty stuff is hidden underneath--which I know is also not unusual.
Any way, I bought the car knowing most of what it was: a 2.0 with all the sport and appearance group equipment, including 5 good Fuchs, and the original fuel injection. The original engine is confirmed by a COA. In contrast to the exterior the interior was mixed at best, with some funky carpet. And the front and rear trunks (and engine compartment, and interior) had been sprayed with black undercoating. So after a month, I have the car stripped to a bare shell, except for suspension and steering. I measured everything I could, and the body is very square and on spec. I need to patch some local rust spots, and replace the rear floor. And then do some minor straightening: right headlight bucket, front edge of right front fender, rear panel, etc. Attached thumbnail(s) |
bkrantz Rebuiding Inside-out Oct 16 2019, 08:47 PM
bkrantz Then I did the same on the right side. Jul 21 2021, 06:53 PM
bkrantz Time for a new white board list. Engine stuff sti... Jul 21 2021, 06:54 PM
bkrantz New hose and grommet stock! Jul 22 2021, 07:14 PM
bkrantz Grommets are for the same hole size (20-22 mm) but... Jul 22 2021, 07:16 PM
bkrantz Plumbing done in fender well. Jul 22 2021, 07:16 PM
bkrantz And along the rocker. Jul 22 2021, 07:17 PM
bkrantz Into the engine compartment. Jul 22 2021, 07:18 PM
bkrantz And by the fuel tank. Jul 22 2021, 07:19 PM
bkrantz Then I got out the rocker covers. They are a litt... Jul 22 2021, 07:20 PM
bkrantz I used stainless screws so I can easily open thing... Jul 22 2021, 07:22 PM
bkrantz Left side on, and now I can finish the fender line... Jul 22 2021, 07:23 PM
bkrantz I started on the left rear fender liner. I modifie... Jul 23 2021, 07:06 PM
bkrantz Leading edge clip in place. Jul 23 2021, 07:09 PM
bkrantz On the trailing edge, the clip just reaches the ho... Jul 23 2021, 07:10 PM
bkrantz Test fitting the liner. It sits snugly against th... Jul 23 2021, 07:13 PM
bkrantz Time to use some 1/8" rubber sheet, pop-rivet... Jul 23 2021, 07:16 PM
bkrantz Of course, today my rivet tool choked on one of th... Jul 23 2021, 07:19 PM
bkrantz First fitting attempt: a bit wobbly. Jul 23 2021, 07:20 PM
bkrantz Second attempt: some slits, and the flaps lay tigh... Jul 23 2021, 07:22 PM
bkrantz Of course, fussing with the rear side made me thin... Jul 23 2021, 07:24 PM
bkrantz Maybe something like this? I need bigger rubber s... Jul 23 2021, 07:27 PM
bkrantz For now, it looks like this. Jul 23 2021, 07:29 PM
bkrantz The last thing I did today was mount the right sid... Jul 23 2021, 07:30 PM
bkrantz Next interior bit: speakers and pods.
I decided t... Jul 24 2021, 07:16 PM
bkrantz Here's how the left side fits, with limited sp... Jul 24 2021, 07:18 PM
bkrantz I got these Infinity plate speakers, which should ... Jul 24 2021, 07:20 PM
bkrantz The right side box sits too high for the screw hol... Jul 25 2021, 07:17 PM
bkrantz I used a new utility blade to shave about 1.5 mm o... Jul 25 2021, 07:18 PM
bkrantz That was enough for things to line up. Jul 25 2021, 07:21 PM
bkrantz Now to develop some speaker mounting adapters. Jul 25 2021, 07:23 PM
bkrantz I made these from 1/4" MDF. Once I get some ... Jul 25 2021, 07:25 PM
bkrantz Here is my first version: the mounting board sits ... Jul 26 2021, 07:00 PM
bkrantz That leaves almost 1/2" between the grill and... Jul 26 2021, 07:01 PM
bkrantz It does sorta fit, by bending the pod a bit. Jul 26 2021, 07:02 PM
bkrantz Here's the problem: the magnet of the mid-rang... Jul 26 2021, 07:04 PM
bkrantz Here is version 2. Like Brent, I moved the mounti... Jul 26 2021, 07:13 PM
bkrantz Modified boards, repainted. Jul 26 2021, 07:14 PM
bkrantz One more mod: for the speaker to sit closer to the... Jul 26 2021, 07:16 PM
bkrantz So, a quick trim of the speaker plate. Original o... Jul 26 2021, 07:17 PM
bkrantz Now the speaker fits between the studs, and can si... Jul 26 2021, 07:18 PM
bkrantz So now the speaker and the pod mount to the same s... Jul 26 2021, 07:20 PM
bkrantz Now the speaker magnet protrudes just a little bit... Jul 26 2021, 07:22 PM
bkrantz With the tweeter down, the mid range magnet almost... Jul 26 2021, 07:23 PM
bkrantz The paper template shows where the magnet projects... Jul 26 2021, 07:24 PM
bkrantz Just a quick bit of hammer work to ease the lower ... Jul 26 2021, 07:26 PM
bkrantz A bit of paint touch-up. Jul 26 2021, 07:28 PM
bkrantz Everything fits, and the speaker magnet does not c... Jul 26 2021, 07:31 PM
bkrantz I counter-sunk the holes on the front of the speak... Jul 28 2021, 08:13 PM
bkrantz Speaker mounted to board. Jul 28 2021, 08:14 PM
bkrantz Board and speaker mounted to pod. Jul 28 2021, 08:15 PM
bkrantz Pod, board, and speaker mounted to car. Jul 28 2021, 08:16 PM
djway Rock On Jul 28 2021, 10:05 PM
bkrantz
Rock On
Now I just need a source! Jul 29 2021, 09:19 PM
djway
Rock On
Now I just need a source!
I'm... Jul 30 2021, 10:36 PM
bkrantz
[quote name='bkrantz' post='2934255' date='Jul 29... Jul 31 2021, 08:30 PM
bkrantz Today, I played with the frunk floor, starting wit... Jul 29 2021, 09:21 PM
bkrantz First, I undid some PO staples along the rear edge... Jul 29 2021, 09:24 PM
bkrantz After I removed all the perlon, I exposed the plyw... Jul 29 2021, 09:27 PM
bkrantz But it looks just a little warped. Jul 29 2021, 09:28 PM
bkrantz The OE plywood fits almost precisely sitting on th... Jul 29 2021, 09:30 PM
bkrantz Speaking of spares, this is what came in my car, a... Jul 29 2021, 09:32 PM
bkrantz That's some serious tread--almost 4 inches wid... Jul 29 2021, 09:33 PM
bkrantz Here's what I am thinking about: a larger plyw... Jul 29 2021, 09:35 PM
Puebloswatcop I really like the idea for the new frunk floor, I ... Jul 30 2021, 07:20 AM
bkrantz
I really like the idea for the new frunk floor, I... Jul 30 2021, 06:57 PM
bkrantz More hardware arrived, so I can finished my fender... Jul 31 2021, 08:32 PM
bkrantz Here is the right rear liner, with my rubber shiel... Jul 31 2021, 08:33 PM
bkrantz Liner installed. If you missed my earlier posts, ... Jul 31 2021, 08:34 PM
bkrantz Then a bit of trivia. I dug out the jack tube cov... Jul 31 2021, 08:36 PM
bkrantz After a bit of clean-up. Jul 31 2021, 08:37 PM
bkrantz I finally got out the targa top. The outside actu... Jul 31 2021, 08:47 PM
bkrantz At some time, a PO had it covered with vinyl. It ... Jul 31 2021, 08:48 PM
bkrantz But the vinyl is pulling away, especially along th... Jul 31 2021, 08:50 PM
bkrantz Inside, the front latches and pad look OK. Jul 31 2021, 08:51 PM
bkrantz But most of the rubber, and one mounting block are... Jul 31 2021, 08:52 PM
bkrantz Here's the inside all stripped. I will take t... Jul 31 2021, 08:54 PM
bkrantz Detail of the PO vinyl covering, wrapped over the ... Aug 1 2021, 06:43 PM
bkrantz I undid the various glues: contact cement over the... Aug 1 2021, 06:45 PM
bkrantz Pulling the vinyl off. Surprise! Some earlie... Aug 1 2021, 06:46 PM
bkrantz De-skinned. More damage spots and lots of dried u... Aug 1 2021, 06:48 PM
bkrantz After an hour with a brass wire brush. Next, I wi... Aug 1 2021, 06:50 PM
raynekat
After an hour with a brass wire brush. Next, I w... Aug 3 2021, 11:02 PM
bkrantz
[quote name='bkrantz' post='2934914' date='Aug 1 ... Aug 4 2021, 08:58 PM
bkrantz While waiting to get my engine case back, I found ... Aug 2 2021, 07:51 PM
bkrantz I did both sides, plus seam across the floor betwe... Aug 2 2021, 07:56 PM
bkrantz My engine case is back in the house (garage actual... Aug 3 2021, 07:26 PM
bkrantz George and crew did the decking, with a wide enoug... Aug 3 2021, 07:28 PM
bkrantz And also did a line bore, to 0.25 mm oversize. No... Aug 3 2021, 07:30 PM
bkrantz I got out all the studs I had removed and cleaned. Aug 3 2021, 07:31 PM
bkrantz And I got started installing the studs in the case... Aug 3 2021, 07:32 PM
djway Did you remember to get your thrust bearing cut? Aug 3 2021, 11:48 PM
autopro The work on your engine looks great. I just took ... Aug 4 2021, 09:39 AM
bkrantz I got to work today, since I want to get the engin... Aug 4 2021, 09:06 PM
bkrantz Then the threaded plugs. Aug 4 2021, 09:07 PM
bkrantz Engine case halves ready. Aug 4 2021, 09:08 PM
bkrantz And the right half mounted on the stand again. Aug 4 2021, 09:08 PM
bkrantz Now to replace the #3 bearing. This is from my pr... Aug 4 2021, 09:15 PM
bkrantz Since I did not want to remove the con rods, and d... Aug 4 2021, 09:17 PM![]() ![]() |
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