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| bkrantz |
Oct 16 2019, 08:47 PM
Post
#1
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914 Guru ![]() ![]() ![]() ![]() ![]() Group: Members Posts: 8,567 Joined: 3-August 19 From: SW Colorado Member No.: 23,343 Region Association: Rocky Mountains
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I realize most rebuilds go from the inside to the outside, but I am struck by how straight and clean the outer panels, including paint, look on my 73 2.0. And all the nasty stuff is hidden underneath--which I know is also not unusual.
Any way, I bought the car knowing most of what it was: a 2.0 with all the sport and appearance group equipment, including 5 good Fuchs, and the original fuel injection. The original engine is confirmed by a COA. In contrast to the exterior the interior was mixed at best, with some funky carpet. And the front and rear trunks (and engine compartment, and interior) had been sprayed with black undercoating. So after a month, I have the car stripped to a bare shell, except for suspension and steering. I measured everything I could, and the body is very square and on spec. I need to patch some local rust spots, and replace the rear floor. And then do some minor straightening: right headlight bucket, front edge of right front fender, rear panel, etc. Attached thumbnail(s) |
bkrantz Rebuiding Inside-out Oct 16 2019, 08:47 PM
930cabman Have you managed to check your piston to valve cle... Sep 27 2021, 08:05 AM
bkrantz
Have you managed to check your piston to valve cl... Sep 27 2021, 06:43 PM
bkrantz And the exhaust valve. Sep 27 2021, 06:44 PM
bkrantz While waiting on shim steel, I played with another... Sep 27 2021, 06:48 PM
bkrantz Template just about done. Sep 27 2021, 06:49 PM
bkrantz Then I got out this roll of engine compartment ins... Sep 27 2021, 06:50 PM
bkrantz Or so I thought. At some time in the past, I cut ... Sep 27 2021, 06:51 PM
bkrantz My son picked up my rebuilt alternator. Sep 28 2021, 08:49 PM
bkrantz Work done at Tucson Alternator Exchange. Sep 28 2021, 08:50 PM
bkrantz Time to start another task:installing doors. Here... Sep 29 2021, 07:43 PM
bkrantz I decided to check the door fit before installing ... Sep 29 2021, 07:44 PM
bkrantz Left rear alignment and gap is pretty good. Sep 29 2021, 07:45 PM
bkrantz The right side is generally good. To be fussy the... Sep 29 2021, 07:46 PM
bkrantz After doing some "massaging" with a big ... Sep 29 2021, 07:48 PM
bkrantz Right rear gap and alignment looks good. Sep 29 2021, 07:49 PM
bkrantz On the left side, I elongated the upper hinge hole... Sep 29 2021, 07:50 PM
bkrantz The rear is sitting a little bit high, but I will ... Sep 29 2021, 07:51 PM
bkrantz Now the fun starts rebuilding the doors. Here is ... Sep 29 2021, 07:52 PM
bkrantz Next step: clean and install the window winders. Sep 29 2021, 07:53 PM
Cairo94507 Those gaps look great. Your car is just beautiful... Sep 30 2021, 06:55 AM
Puebloswatcop Hey there Bob,
after being gone for 10 days it wa... Sep 30 2021, 07:18 AM
Dion Car is looking good! Just a note. I was infor... Sep 30 2021, 08:40 AM
bkrantz
Car is looking good! Just a note. I was info... Sep 30 2021, 09:48 PM
bkrantz Back home and back at 914 work. A few things got ... Oct 6 2021, 08:01 PM
bkrantz And the internal foam is closed-cell, so it can... Oct 6 2021, 08:02 PM
bkrantz New firewall blanket cut out. Oct 6 2021, 08:04 PM
bkrantz For attachment, I grabbed my high-strength Velcro. Oct 6 2021, 08:05 PM
bkrantz I stuck the hook side onto the car, and then velcr... Oct 6 2021, 08:06 PM
bkrantz This should help reduce heat transfer, and maybe n... Oct 6 2021, 08:08 PM
Cairo94507 That came out really nice (not surprised) and I am... Oct 7 2021, 07:24 AM
bkrantz A little side job today. I plan to take my transa... Oct 7 2021, 08:12 PM
bkrantz Test fit. I will use the floor tie-downs and ratc... Oct 7 2021, 08:14 PM
bkrantz I then tried making shims for the rocker arm shaft... Oct 7 2021, 08:18 PM
bkrantz I cut 9 blanks to rough size, and then did some ma... Oct 7 2021, 08:19 PM
bkrantz Here are 9 blanks all finished, but lacking holes. Oct 7 2021, 08:21 PM
bkrantz I set up my drill press, but the vise shifted and ... Oct 7 2021, 08:25 PM
bkrantz Taking care of more details.
I needed to make rep... Oct 8 2021, 07:35 PM
bkrantz When I had the seats recovered, they made new bott... Oct 8 2021, 07:38 PM
bkrantz I used some thin aluminum bar stock, to save, you ... Oct 8 2021, 07:40 PM
bkrantz Here's the initial shape. Oct 8 2021, 07:41 PM
bkrantz Test fit, with the new clip taped to the cushion b... Oct 8 2021, 07:42 PM
bkrantz The test showed the clip in the right location, bu... Oct 8 2021, 07:45 PM
bkrantz To attach the clips, I used some sheet metal screw... Oct 8 2021, 07:46 PM
bkrantz New clip in place. Oct 8 2021, 07:46 PM
bkrantz And...it works. The front of the cushion will not... Oct 8 2021, 07:47 PM
bkrantz And I made the same thing for the passenger side. Oct 8 2021, 07:48 PM
bkrantz I got some new 5/16 (8 mm) drill bits. I found Mi... Oct 9 2021, 07:47 PM
bkrantz Holes drilled in 8 shims with the proper offset. Oct 9 2021, 07:48 PM
bkrantz And then de-burred. Ready to get back to engine a... Oct 9 2021, 07:50 PM
bkrantz Shims in place, under the rocker shaft towers. Oct 9 2021, 07:51 PM
bkrantz Ready for new pushrod tubes and seals. Oct 9 2021, 07:52 PM
bkrantz Lots of oil on the seals before rolling them onto ... Oct 9 2021, 07:56 PM
bkrantz I even remembered the pushrod retaining wires. Oct 9 2021, 07:57 PM
bkrantz After lubing the rockers, shafts, spacers, pushrod... Oct 9 2021, 08:02 PM
bkrantz I just got started on the other side today, when t... Oct 10 2021, 08:10 PM
bkrantz We took a 3 hour hike in the San Juan Mountains, a... Oct 10 2021, 08:13 PM
Puebloswatcop
We took a 3 hour hike in the San Juan Mountains, ... Oct 11 2021, 07:57 AM
bkrantz Left side valve gear in place and quickly adjusted... Oct 11 2021, 07:23 PM
bkrantz OK, finally--time to keep going on engine assembly... Oct 11 2021, 07:25 PM
bkrantz Pretty valve covers and new gaskets. Oct 11 2021, 07:25 PM
bkrantz Valve covers in place--looks more complete! Oct 11 2021, 07:27 PM
bkrantz Oil filter mount and new filter. Gotta remember t... Oct 11 2021, 07:29 PM
iankarr
Oil filter mount and new filter. Gotta remember ... Oct 11 2021, 08:10 PM
bkrantz
Oil filter mount and new filter. Gotta remember... Oct 12 2021, 07:34 PM
bkrantz Then it was time for the oil cooler. I bought a n... Oct 11 2021, 07:32 PM
bkrantz A test fit, and interference with the bracket for ... Oct 11 2021, 07:34 PM
bkrantz I also found very minor interference with the uppe... Oct 11 2021, 07:37 PM
bkrantz Then new cooler seals. Oct 11 2021, 07:39 PM
bkrantz New oil cooler mounted, but... Oct 11 2021, 07:40 PM
bkrantz The replacement cooler has extended edges on the o... Oct 11 2021, 07:42 PM
bkrantz The wall is also aluminum, so pretty easy to trim ... Oct 11 2021, 07:44 PM
bkrantz Same on the other side. Oct 11 2021, 07:44 PM
bkrantz Good clearance now for the bracket. Oct 11 2021, 07:46 PM
bkrantz Next, the engine mount brackets and bushings. Oct 12 2021, 07:36 PM
bkrantz Done. Oct 12 2021, 07:37 PM
bkrantz Then the thermostat. Here are the old and new par... Oct 12 2021, 07:39 PM
bkrantz I installed the pulley and mounting bolt with some... Oct 12 2021, 07:40 PM
bkrantz New thermostat. I hope this is not the operating ... Oct 12 2021, 07:48 PM
bkrantz And new cable, which looks very suspiciously like ... Oct 12 2021, 07:50 PM
bkrantz Assembled on the mounting bracket (another powder-... Oct 12 2021, 07:52 PM
bkrantz Installed. Oct 12 2021, 07:52 PM
bkrantz Checking the whiteboard--making progress. Oct 12 2021, 07:53 PM
bkrantz Next up: the blower housing. I had this lightly b... Oct 12 2021, 08:03 PM
Cairo94507 I think the epoxy matte clear is the perfect choic... Oct 13 2021, 06:31 AM
FlacaProductions Great work here - is that the Awesome Powdercoat t... Oct 13 2021, 10:24 AM
bkrantz Thanks, guys. The thermostat bracket is OEM, done... Oct 13 2021, 07:51 PM
bkrantz Got to Tucson today, after stopping in Lake Havasu... Oct 14 2021, 08:57 PM
bkrantz Complete rebuild for $150. Oct 14 2021, 08:58 PM
930cabman
Complete rebuild for $150.
Good value and ... Oct 15 2021, 01:50 PM
Puebloswatcop Thats a very reasonable price and the product look... Oct 15 2021, 08:08 AM
bkrantz I like to take advantage of resources in Tucson, s... Oct 15 2021, 05:51 PM
bkrantz No work to report today, but I want to celebrate t... Oct 16 2021, 08:21 PM
bkrantz First day in the home garage. Oct 16 2021, 08:22 PM
bkrantz Interior stripped out. Oct 16 2021, 08:24 PM
bkrantz Engine out. Red paint! Oct 16 2021, 08:25 PM
bkrantz Right front inner and outer fender gone, front pan... Oct 16 2021, 08:31 PM
bkrantz Rear panel off, right rear outer fender off. Test... Oct 16 2021, 08:36 PM
bkrantz Rear back together. Oct 16 2021, 08:37 PM![]() ![]() |
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