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> Rebuiding Inside-out
bkrantz
post Oct 16 2019, 08:47 PM
Post #1


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I realize most rebuilds go from the inside to the outside, but I am struck by how straight and clean the outer panels, including paint, look on my 73 2.0. And all the nasty stuff is hidden underneath--which I know is also not unusual.

Any way, I bought the car knowing most of what it was: a 2.0 with all the sport and appearance group equipment, including 5 good Fuchs, and the original fuel injection. The original engine is confirmed by a COA. In contrast to the exterior the interior was mixed at best, with some funky carpet. And the front and rear trunks (and engine compartment, and interior) had been sprayed with black undercoating.

So after a month, I have the car stripped to a bare shell, except for suspension and steering. I measured everything I could, and the body is very square and on spec. I need to patch some local rust spots, and replace the rear floor. And then do some minor straightening: right headlight bucket, front edge of right front fender, rear panel, etc.


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bkrantz   Rebuiding Inside-out   Oct 16 2019, 08:47 PM
bkrantz   Yep, some quality time ahead.   Mar 25 2020, 08:20 PM
bkrantz   After more tweaks and bends, and cutting the top s...   Mar 26 2020, 07:33 PM
bkrantz   I also propped the frunk lid in place, a good refe...   Mar 26 2020, 07:35 PM
bkrantz   Fit by the cowl (the fender is just a bit low and ...   Mar 26 2020, 07:37 PM
bkrantz   The front corner. The front panel still needs to ...   Mar 26 2020, 07:39 PM
bkrantz   Along the headlight box, nearly there.   Mar 26 2020, 07:41 PM
bkrantz   A-pillar inside.   Mar 26 2020, 07:42 PM
bkrantz   A-pillar outside.   Mar 26 2020, 07:46 PM
bkrantz   Still trying to assess and adjust the fender fit. ...   Mar 27 2020, 08:32 PM
bkrantz   Gaps are about 3/16 inch front...   Mar 27 2020, 08:34 PM
bkrantz   And rear. I don't think the fender should shi...   Mar 27 2020, 08:34 PM
bkrantz   No 914 work today. I did some office work in the ...   Mar 28 2020, 06:45 PM
bkrantz   After more brush clearing, I got back to the 914, ...   Mar 29 2020, 07:44 PM
bkrantz   And more.   Mar 29 2020, 07:44 PM
bkrantz   I also installed the eyebrows, as another way to c...   Mar 29 2020, 07:46 PM
bkrantz   Left side from above.   Mar 29 2020, 07:47 PM
bkrantz   Right side from in front.   Mar 29 2020, 07:47 PM
bkrantz   Left side from in front.   Mar 29 2020, 07:48 PM
bkrantz   To me, the alignment looks pretty good--about as g...   Mar 29 2020, 07:51 PM
bkrantz   Compared to the left side, where the recess sits m...   Mar 29 2020, 07:52 PM
bkrantz   With the encouragement from fellow 914Worlders, I ...   Mar 30 2020, 08:27 PM
bkrantz   I had doubts that the brace could come out in one ...   Mar 30 2020, 08:29 PM
bkrantz   Here's the door in place, without much adjustm...   Mar 30 2020, 08:34 PM
bkrantz   The rear gap looks just a bit narrow, but even fro...   Mar 30 2020, 08:36 PM
bkrantz   The front gap is a little wider, but also even.   Mar 30 2020, 08:37 PM
bkrantz   At the top, where the door, fender, and cowl come ...   Mar 30 2020, 08:39 PM
sixnotfour   :confused:   Mar 30 2020, 08:49 PM
raynekat   Bob, my car has a slightly wider door gap in the l...   Mar 30 2020, 09:13 PM
bkrantz   Somewhere between OCD perfection and famous 914 fa...   Mar 31 2020, 08:43 PM
bkrantz   Once last session to check the fender fit. I adju...   Mar 31 2020, 08:45 PM
bkrantz   The final judgement: this is good enough to procee...   Mar 31 2020, 08:47 PM
Kansas 914   Great work Bob! I should have my cars out of ...   Apr 1 2020, 05:46 AM
bkrantz   Thanks, Mike. I agree that we got our last snow i...   Apr 1 2020, 07:55 PM
bkrantz   Getting on with the final fender fit, working on a...   Apr 1 2020, 07:56 PM
bkrantz   And near the headlight box.   Apr 1 2020, 07:57 PM
bkrantz   And the junction with the front panel. Fun fittin...   Apr 1 2020, 07:59 PM
bkrantz   More fiddly work today. Welded the holes and tear...   Apr 2 2020, 08:04 PM
bkrantz   And some adjustments to the front flange and the t...   Apr 2 2020, 08:07 PM
bkrantz   No 914 work today, since I spent the afternoon cle...   Apr 3 2020, 07:46 PM
bkrantz   Last prep job is filling the gap in the weatherstr...   Apr 4 2020, 08:48 PM
bkrantz   Here's the patch, made from more recycled 914 ...   Apr 4 2020, 08:49 PM
bkrantz   Welded in place, ground down, and trimmed to fit.   Apr 4 2020, 08:50 PM
bkrantz   And finally, after fooling with it for almost 2 we...   Apr 4 2020, 08:53 PM
bkrantz   Today, I finished the rest of the plug welds insid...   Apr 5 2020, 08:19 PM
bkrantz   And completed welding the seam in the top channel....   Apr 5 2020, 08:20 PM
bkrantz   I removed the door, re-installed the interior brac...   Apr 5 2020, 08:23 PM
bkrantz   Got a start today, on the left side. When I last ...   Apr 6 2020, 08:33 PM
bkrantz   After some grinding, a quick check of tail light f...   Apr 6 2020, 08:34 PM
bkrantz   Another day without 914 progress. My excuse is th...   Apr 7 2020, 07:57 PM
Kansas 914   Another day without 914 progress. My excuse is t...   Apr 8 2020, 09:27 AM
Superhawk996   Another day without 914 progress. My excuse is t...   Apr 11 2020, 07:10 AM
bbrock   Another day without 914 progress. My excuse is ...   Apr 11 2020, 08:08 AM
Superhawk996   [quote name='bkrantz' post='2801953' date='Apr 7...   Apr 11 2020, 12:00 PM
bkrantz   Another day without 914 progress. My excuse is ...   Apr 11 2020, 08:34 PM
bkrantz   I had a couple of hours today for 914 work. That ...   Apr 9 2020, 08:00 PM
bkrantz   After welding and grinding. I have to fill some g...   Apr 9 2020, 08:03 PM
bkrantz   And a quick check with the tail light in place.   Apr 9 2020, 08:05 PM
frostyf   Just wanted to say, I'm stuck in due to COVID ...   Apr 9 2020, 10:38 PM
gms   The car is coming along nice!   Apr 9 2020, 08:37 PM
bkrantz   Thanks, guys. I always appreciate the encourageme...   Apr 10 2020, 09:19 PM
Bmw635   Need to find a house with a shop like yours. Life ...   Apr 10 2020, 11:43 PM
bkrantz   Today, I started on the right trunk corner, with b...   Apr 11 2020, 08:36 PM
bkrantz   But a bigger issue is where the inner and outer fe...   Apr 11 2020, 08:38 PM
bkrantz   View from the inside.   Apr 11 2020, 08:40 PM
bkrantz   My plan is to start with a patch strip around the ...   Apr 11 2020, 08:43 PM
bkrantz   Check fit with tail light.   Apr 11 2020, 08:44 PM
tygaboy   I feel for you, brother! I did a similar repai...   Apr 11 2020, 10:16 PM
bkrantz   Thanks. My mantra when things get tough is to slo...   Apr 12 2020, 08:06 PM
bkrantz   Got back at it today, with the car still sideways....   Apr 12 2020, 08:08 PM
bkrantz   The lower piece is flatter, with some holes for pl...   Apr 12 2020, 08:09 PM
bkrantz   And welded in place (inside).   Apr 12 2020, 08:10 PM
bkrantz   With the car rotated back to horizontal (love the ...   Apr 12 2020, 08:11 PM
bkrantz   After welding the ragged edges and building up met...   Apr 12 2020, 08:13 PM
bkrantz   Test fit with the tail light. Sits straight.   Apr 12 2020, 08:14 PM
bkrantz   View from inside.   Apr 12 2020, 08:15 PM
bkrantz   Got the right side done today. First some touch-u...   Apr 13 2020, 07:52 PM
bkrantz   Ground down and god enough (for now).   Apr 13 2020, 07:53 PM
bkrantz   On to the top. Here's the corner gusset in pl...   Apr 13 2020, 07:54 PM
bkrantz   And after a bunch of welding and grinding, and mor...   Apr 13 2020, 08:00 PM
bkrantz   With the trunk corners done, I am on to the list o...   Apr 14 2020, 07:49 PM
bkrantz   Headlight box drain tube.   Apr 14 2020, 07:51 PM
bkrantz   Bottom side of engine lid hinge mounts.   Apr 14 2020, 07:52 PM
bkrantz   Next up, the muffler shield.   Apr 14 2020, 07:53 PM
raynekat   Next up, the muffler shield. Bob....mine is rem...   Apr 14 2020, 08:55 PM
bkrantz   Thanks, Doug. I remember that from your build, an...   Apr 15 2020, 09:14 PM
bkrantz   No real work today, but I did look over the body s...   Apr 15 2020, 09:15 PM
bkrantz   I got started on the muffler shield. I want this t...   Apr 16 2020, 09:40 PM
bkrantz   Here's the shield with the new brackets bolted...   Apr 16 2020, 09:43 PM
Kansas 914   Here's the shield with the new brackets bolte...   Apr 17 2020, 06:30 AM
BeatNavy   Here's the shield with the new brackets bolt...   Apr 18 2020, 05:56 AM
bkrantz   Thanks, me too. The shield sits in the stock loca...   Apr 17 2020, 08:20 PM
bkrantz   Here is one of the new brackets welded in place.   Apr 17 2020, 08:21 PM
bkrantz   Both brackets.   Apr 17 2020, 08:21 PM
Bmw635   Both brackets. Are you putting seam sealer in t...   Apr 17 2020, 09:09 PM
bkrantz   Both brackets. Are you putting seam sealer in ...   Apr 18 2020, 07:44 PM
bkrantz   And the shield bolted on. Done with this and cros...   Apr 17 2020, 08:22 PM
bkrantz   I decided to weld the U-holes in the passenger flo...   Apr 18 2020, 07:48 PM
bkrantz   And now onto the channel for the weatherstrip arou...   Apr 18 2020, 07:53 PM
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