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> Rebuiding Inside-out
bkrantz
post Oct 16 2019, 08:47 PM
Post #1


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I realize most rebuilds go from the inside to the outside, but I am struck by how straight and clean the outer panels, including paint, look on my 73 2.0. And all the nasty stuff is hidden underneath--which I know is also not unusual.

Any way, I bought the car knowing most of what it was: a 2.0 with all the sport and appearance group equipment, including 5 good Fuchs, and the original fuel injection. The original engine is confirmed by a COA. In contrast to the exterior the interior was mixed at best, with some funky carpet. And the front and rear trunks (and engine compartment, and interior) had been sprayed with black undercoating.

So after a month, I have the car stripped to a bare shell, except for suspension and steering. I measured everything I could, and the body is very square and on spec. I need to patch some local rust spots, and replace the rear floor. And then do some minor straightening: right headlight bucket, front edge of right front fender, rear panel, etc.


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bkrantz   Rebuiding Inside-out   Oct 16 2019, 08:47 PM
bkrantz   Right side sheet metal.   Oct 27 2021, 07:33 PM
bkrantz   Instead of the stock cheese head screws, I got the...   Oct 27 2021, 07:34 PM
bkrantz   It took a bit of twisting and shoving, but I got t...   Oct 27 2021, 07:36 PM
bkrantz   Left side sheet metal.   Oct 27 2021, 07:37 PM
bkrantz   This side went on easier.   Oct 27 2021, 07:38 PM
autopro   Looks great, especially with all that nice new har...   Oct 28 2021, 09:18 AM
bkrantz   More sheet metal today. Here's the rear piece...   Oct 28 2021, 08:07 PM
bkrantz   Sheet metal is almost complete--or is it?   Oct 28 2021, 08:08 PM
bkrantz   I tried to fit the manifolds--should have done thi...   Oct 28 2021, 08:10 PM
bkrantz   The right side was OK, but the left side sheet met...   Oct 28 2021, 08:13 PM
bkrantz   That led to several attempts to file the opening, ...   Oct 28 2021, 08:14 PM
bkrantz   I also filed down the washers.   Oct 28 2021, 08:15 PM
bkrantz   In the end, everything fits on both sides.   Oct 28 2021, 08:16 PM
bkrantz   Now all these pieces are on for real. I hope.   Oct 28 2021, 08:17 PM
bkrantz   I also got my second replacement for the alternato...   Oct 28 2021, 08:20 PM
bkrantz   I transferred the original clamp to the new elbow.   Oct 28 2021, 08:22 PM
bkrantz   Installed into the rear of the blower housing.   Oct 28 2021, 08:23 PM
bkrantz   And retaining clip in place.   Oct 28 2021, 08:26 PM
Puebloswatcop   I admire your attention to detail. You've got...   Oct 29 2021, 07:08 AM
bkrantz   I admire your attention to detail. You've go...   Oct 29 2021, 07:26 PM
bkrantz   Time to install the front half of the blower housi...   Oct 29 2021, 07:27 PM
bkrantz   A smear of grease on the locator pins. Sorry for ...   Oct 29 2021, 07:28 PM
bkrantz   I used a mix of original hardware and stuff from t...   Oct 29 2021, 07:29 PM
bkrantz   With the housing together, I can install the alter...   Oct 29 2021, 07:30 PM
bkrantz   Connections on the alternator.   Oct 29 2021, 07:33 PM
bkrantz   Alternator ready to install.   Oct 29 2021, 07:35 PM
seanpaulmc   Alternator ready to install. Bob, Are you usin...   Nov 2 2021, 12:37 PM
bkrantz   Alternator ready to install. Bob, Are you usi...   Nov 2 2021, 07:40 PM
seanpaulmc   [quote name='seanpaulmc' post='2957095' date='Nov...   Nov 4 2021, 05:37 PM
bkrantz   [quote name='seanpaulmc' post='2957095' date='No...   Nov 4 2021, 07:42 PM
bkrantz   Brackets, sheet metal, and alternator installed, w...   Oct 29 2021, 07:37 PM
bkrantz   Now, for the new EFI fun. Just to get started, I ...   Oct 29 2021, 07:38 PM
djway   :popcorn:   Oct 29 2021, 10:14 PM
bkrantz   Last stock engine component: blower fan components...   Oct 30 2021, 08:35 PM
bkrantz   Ready to install. I reused the original mounting ...   Oct 30 2021, 08:36 PM
bkrantz   But I did not used the original A/C washer, since ...   Oct 30 2021, 08:38 PM
bkrantz   Trigger wheel in place. I double checked the clea...   Oct 30 2021, 08:41 PM
bkrantz   Fan installed.   Oct 30 2021, 08:42 PM
bkrantz   But then I saw that the fan belt grooves were not ...   Oct 30 2021, 08:44 PM
930cabman   But then I saw that the fan belt grooves were not...   Oct 31 2021, 11:34 AM
bkrantz   But then I saw that the fan belt grooves were no...   Oct 31 2021, 07:15 PM
bkrantz   Now, this is correct.   Oct 30 2021, 08:45 PM
bkrantz   Grooves now line up.   Oct 30 2021, 08:46 PM
bkrantz   Checking the engine underside. Looks good to me.   Oct 30 2021, 08:47 PM
bkrantz   The last of the sheet metal, front pieces.   Oct 31 2021, 07:17 PM
bkrantz   Fully dressed.   Oct 31 2021, 07:20 PM
bkrantz   Time to get serious about the new EFI system. Sta...   Oct 31 2021, 07:22 PM
bkrantz   But more seriously, I hope to get as much plumbing...   Oct 31 2021, 07:24 PM
Puebloswatcop   Bob, The eye candy shots are making me drool, all...   Nov 1 2021, 07:55 AM
bkrantz   Bob, The eye candy shots are making me drool, al...   Nov 1 2021, 07:20 PM
Puebloswatcop   Bob, The eye candy shots are making me drool, a...   Nov 3 2021, 07:21 AM
bkrantz   So here are the major components of the EFI and ig...   Nov 1 2021, 07:26 PM
bkrantz   Plus a bunch of wires to connect them all. Looks ...   Nov 1 2021, 07:28 PM
raynekat   Alright....when does this baby get cranked alive.....   Nov 2 2021, 05:04 PM
bkrantz   Alright....when does this baby get cranked alive....   Nov 2 2021, 07:42 PM
bkrantz   Just a bit of garage time today. Here is the hole...   Nov 2 2021, 07:49 PM
bkrantz   Let's try this: a 35 mm hole plug.   Nov 2 2021, 07:51 PM
bkrantz   This could work, if it stays in place with air pre...   Nov 2 2021, 07:53 PM
bkrantz   That takes care of most things on the previous lis...   Nov 2 2021, 07:55 PM
bkrantz   This could be the last set of lists.   Nov 2 2021, 07:56 PM
bkrantz   Of course, the lists for the EFI and ignition are ...   Nov 2 2021, 07:58 PM
TRS63   Thanks for sharing these progress ! Looking fo...   Nov 3 2021, 08:58 AM
914werke   Since you are in there why not replace the sender ...   Nov 3 2021, 10:31 AM
bkrantz   Since you are in there why not replace the sender...   Nov 3 2021, 06:51 PM
bkrantz   This arrived via Fedex yesterday.   Nov 4 2021, 07:47 PM
bkrantz   That's 3 yards of 72 inch wide Perlon, in gray...   Nov 4 2021, 07:48 PM
bkrantz   Laying out frunk pieces. That's the original ...   Nov 4 2021, 07:49 PM
bkrantz   Masking off the frunk bulkhead.   Nov 4 2021, 07:51 PM
bkrantz   Another job for Weldwood contact adhesive spray.   Nov 4 2021, 07:53 PM
bkrantz   It takes a double coat on the Perlon.   Nov 4 2021, 07:54 PM
bkrantz   Stuck on, and upper rubber gasket replaced.   Nov 4 2021, 07:54 PM
bkrantz   Floor with the Perlon stuck on the top side (I hop...   Nov 4 2021, 07:57 PM
bkrantz   I folded the Perlon over the edges, and glued onto...   Nov 4 2021, 07:59 PM
bkrantz   It fits! And a snug fit, like I was hoping.   Nov 4 2021, 08:00 PM
bkrantz   Now the frunk is really done.   Nov 4 2021, 08:01 PM
Arno914   Awesome detail, awesome work! :headbanger: I ...   Nov 5 2021, 01:38 AM
bkrantz   Awesome detail, awesome work! :headbanger: I...   Nov 5 2021, 07:17 PM
kroelofsen   Incredible work you are doing! Realy nice…   Nov 5 2021, 12:42 PM
Puebloswatcop   As always your work looks awesome Bob. The frunk ...   Nov 6 2021, 08:06 AM
bkrantz   Today, I started on the doors, beginning with the ...   Nov 6 2021, 07:47 PM
bkrantz   That means sorting through all the hardware, inclu...   Nov 6 2021, 07:48 PM
bkrantz   First piece: the door stop.   Nov 6 2021, 07:49 PM
bkrantz   Got the ball rolling!   Nov 6 2021, 07:51 PM
bkrantz   Door lock.   Nov 7 2021, 07:40 PM
bkrantz   Plus some spray grease.   Nov 7 2021, 07:41 PM
bkrantz   Installed.   Nov 7 2021, 07:41 PM
bkrantz   Actuating rods with new rubber stand-offs.   Nov 7 2021, 07:42 PM
bkrantz   Installed.   Nov 7 2021, 07:43 PM
bkrantz   Outer door handle and new rubber bits. I swapped ...   Nov 7 2021, 07:45 PM
bkrantz   Installed.   Nov 7 2021, 07:45 PM
bkrantz   Winder mechanism, after some clean up.   Nov 7 2021, 07:46 PM
bkrantz   Installed.   Nov 7 2021, 07:47 PM
bkrantz   Next up, the (non) vent window. I cleaned 50 year...   Nov 8 2021, 07:41 PM
bkrantz   To start, the glass, the front window track, and t...   Nov 8 2021, 07:43 PM
bkrantz   First mod: the grooves for the guide channel do no...   Nov 8 2021, 07:45 PM
bkrantz   Second problem: as discussed by others, the 914Rub...   Nov 8 2021, 07:48 PM
bkrantz   So I cut a slit for the tab, between the window ch...   Nov 8 2021, 07:49 PM
bkrantz   Not too much trouble to get the guide, window, and...   Nov 8 2021, 07:51 PM
bkrantz   Then a new top cap.   Nov 8 2021, 07:52 PM
bkrantz   Installed.   Nov 8 2021, 07:53 PM
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