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| bkrantz |
Oct 16 2019, 08:47 PM
Post
#1
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914 Guru ![]() ![]() ![]() ![]() ![]() Group: Members Posts: 8,567 Joined: 3-August 19 From: SW Colorado Member No.: 23,343 Region Association: Rocky Mountains
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I realize most rebuilds go from the inside to the outside, but I am struck by how straight and clean the outer panels, including paint, look on my 73 2.0. And all the nasty stuff is hidden underneath--which I know is also not unusual.
Any way, I bought the car knowing most of what it was: a 2.0 with all the sport and appearance group equipment, including 5 good Fuchs, and the original fuel injection. The original engine is confirmed by a COA. In contrast to the exterior the interior was mixed at best, with some funky carpet. And the front and rear trunks (and engine compartment, and interior) had been sprayed with black undercoating. So after a month, I have the car stripped to a bare shell, except for suspension and steering. I measured everything I could, and the body is very square and on spec. I need to patch some local rust spots, and replace the rear floor. And then do some minor straightening: right headlight bucket, front edge of right front fender, rear panel, etc. Attached thumbnail(s) |
bkrantz Rebuiding Inside-out Oct 16 2019, 08:47 PM
bkrantz Clutch fork (yes, glamorous plating that nobody wi... Dec 13 2021, 08:28 PM
bkrantz A light smear of grease on the guide tube, fork pi... Dec 13 2021, 08:29 PM
bkrantz Fork and bearings with new bushings, and a bit mor... Dec 13 2021, 08:30 PM
bkrantz Installed, with a new pivot retainer. Dec 13 2021, 08:31 PM
bkrantz Clutch cable pulley and housing. Dec 13 2021, 08:34 PM
bkrantz Installed (and yes, needs a lube fill, since CMS e... Dec 13 2021, 08:36 PM
bkrantz Speaking of CMS, I just noticed their logo on thei... Dec 13 2021, 08:38 PM
bkrantz Ready to install. Dec 13 2021, 08:39 PM
bkrantz New clutch disk and cover. Dec 13 2021, 08:41 PM
bkrantz Disk in place, with the alignment too (dummy shaft... Dec 13 2021, 08:44 PM
bkrantz My new flywheel has no locating pins for the clutc... Dec 13 2021, 08:46 PM
bkrantz So, in the time remaining, I got out the brackets ... Dec 13 2021, 08:49 PM
bkrantz Pretty quick to get those installed. Snug for now,... Dec 13 2021, 08:50 PM
bkrantz So, with more time I got out all the half-shaft pa... Dec 13 2021, 08:53 PM
bkrantz Now I need to sort out the arrangement of circlips... Dec 13 2021, 08:54 PM
DRPHIL914 Looking good! thats a lot happening this week,... Dec 14 2021, 07:25 AM
bkrantz I am still thinking about PCV venting, as well as ... Dec 14 2021, 08:16 PM
bkrantz More partial tasks today, starting with CV joints ... Dec 14 2021, 08:19 PM
bkrantz Easy job on the press. Dec 14 2021, 08:21 PM
bkrantz All four with new pins. Dec 14 2021, 08:21 PM
bkrantz I then explored the options for spacers, washers, ... Dec 14 2021, 08:23 PM
bkrantz New conical washer on the shaft, and some grease o... Dec 14 2021, 08:23 PM
bkrantz I pressed the CV onto the shaft, and then used spl... Dec 14 2021, 08:26 PM
bkrantz But the CV center partially blocks the groove for ... Dec 14 2021, 08:28 PM
bkrantz The CV kits also include a thinner snap ring. Dec 14 2021, 08:30 PM
bkrantz That fits nicely, but could be weaker. Dec 14 2021, 08:31 PM
bkrantz I pressed the CV off the shaft. Dec 14 2021, 08:33 PM
bkrantz I pressed the CV off the shaft. Dec 14 2021, 08:34 PM
bkrantz I pressed the CV off the shaft. Dec 14 2021, 08:35 PM
bkrantz And then I dug out the conical washers from the or... Dec 14 2021, 08:36 PM
bkrantz Comparison of the flattened washer (top) and the h... Dec 14 2021, 08:39 PM
bkrantz I then took a look at the new boot and flange. Th... Dec 14 2021, 08:41 PM
bkrantz But what I don't like is the sloppy fit. The ... Dec 14 2021, 08:44 PM
bkrantz I thought about a stock paper gasket on the inside... Dec 14 2021, 08:48 PM
bkrantz Then I got out the trans mounts. More re-plated s... Dec 14 2021, 08:52 PM
bkrantz I also took the chance to set up the muffler and b... Dec 14 2021, 08:54 PM
bkrantz This was also a chance to double-check the O2 sens... Dec 14 2021, 08:58 PM
bkrantz Looks good, so off to the welder. Dec 14 2021, 08:59 PM
bkrantz Final bit for today: bolt on the trans mounts, wit... Dec 14 2021, 09:01 PM
bkrantz I got distracted by a few other things today, incl... Dec 15 2021, 08:21 PM
bkrantz The ECU will mount to a plate attached to the trun... Dec 15 2021, 08:24 PM
Puebloswatcop
The ECU will mount to a plate attached to the tru... Dec 16 2021, 08:41 AM
bkrantz
The ECU will mount to a plate attached to the tr... Dec 16 2021, 08:31 PM
bkrantz With my remaining time today, I worked out the con... Dec 15 2021, 08:26 PM
bkrantz More details while I am waiting for parts to finis... Dec 16 2021, 08:34 PM
bkrantz New bushings pressed into the coupling. Dec 16 2021, 08:36 PM
bkrantz Coupling on the rear rod (and yes, the screw side ... Dec 16 2021, 08:37 PM
bkrantz With the rubber boot, ready to install. Dec 16 2021, 08:38 PM
bkrantz A couple of problems I did not notice with the fro... Dec 16 2021, 08:40 PM
bkrantz A bit of scraping and sanding, and the rod fits in... Dec 16 2021, 08:42 PM
bkrantz Back in the car, and roughly aligned. Dec 16 2021, 08:42 PM
bkrantz I forgot to mention that to remove the front rod, ... Dec 16 2021, 08:45 PM
bkrantz Final shift linkage bit, at the trans input. New ... Dec 16 2021, 08:47 PM
bkrantz Finally, the input coupler--more re-plated bling t... Dec 16 2021, 08:50 PM
nivekdodge Exquisite Dec 16 2021, 09:44 PM
bkrantz I am trying to do all the things that are easier w... Dec 17 2021, 09:27 PM
bkrantz First, I used a die to chase all the studs. Dec 17 2021, 09:28 PM
bkrantz Then I fought the torsion bars into place, and cla... Dec 17 2021, 09:31 PM
bkrantz At least I did remember to pass the bars through t... Dec 17 2021, 09:33 PM
bkrantz Then the hinges, with the lever piece. I used loc... Dec 17 2021, 09:36 PM
bkrantz Hinges installed, with new hinge pins and rollers. Dec 17 2021, 09:37 PM
bkrantz As recommended, I added some weight to the frunk t... Dec 17 2021, 09:39 PM
bkrantz I also picked up my muffler at the weld shop. Dec 17 2021, 09:45 PM
bkrantz It now has a stainless bung for the O2 sensor. Dec 17 2021, 09:45 PM
bkrantz More part deliveries. Here are M8 studs for the b... Dec 18 2021, 08:41 PM
bkrantz Got out my stud install kit again, and installed e... Dec 18 2021, 08:42 PM
bkrantz I then installed the custom bracket that came with... Dec 18 2021, 08:45 PM
bkrantz I then got sidetracked. My hydraulic press piston... Dec 18 2021, 08:47 PM
bkrantz Sure enough, the bottom of the spring was broken o... Dec 18 2021, 08:49 PM
bkrantz I then spent 30 minutes removing the rest of the b... Dec 18 2021, 08:52 PM
bkrantz OK, all set to rebuild the piston with the new spr... Dec 18 2021, 08:55 PM
bkrantz I also got bi O-rings to seal the CV joint boot fl... Dec 18 2021, 08:57 PM
bkrantz They fit just right! Dec 18 2021, 08:58 PM
bkrantz Maybe its me (definitely) but the extra holes in t... Dec 18 2021, 09:00 PM
bkrantz So I got out some brass shim material. Dec 18 2021, 09:01 PM
bkrantz And made interior covers for the extra holes. Dec 18 2021, 09:02 PM
bkrantz And then glued them in place with aviation sealant... Dec 18 2021, 09:02 PM
bkrantz OK, on with assembly. First, to lube all the CV j... Dec 18 2021, 09:04 PM
bkrantz So, with a new O-ring in the boot flange, and a fl... Dec 18 2021, 09:10 PM
bkrantz I ended up using the split ring retainer, which fi... Dec 18 2021, 09:12 PM
bkrantz To minimize mess, after installing one CV on each ... Dec 18 2021, 09:14 PM
bkrantz Without my press, I used a vise to squeeze the CV ... Dec 18 2021, 09:16 PM
bkrantz I then used new factory bolts, with new Schorr was... Dec 18 2021, 09:23 PM
bkrantz Eventually, I had two complete axles, ready to ins... Dec 18 2021, 09:26 PM
bkrantz And so, into the rear hubs. Dec 18 2021, 09:27 PM
bkrantz Easy to insert the splined stub axle. Dec 18 2021, 09:28 PM
bkrantz I braced the hub, and then got out the big torque ... Dec 18 2021, 09:39 PM
bkrantz And then finished with cotter pins. Dec 18 2021, 09:42 PM
bkrantz Ready for engine and trans. Dec 18 2021, 09:43 PM
euro911 Paint the rotor hats black to help dissipate the h... Dec 19 2021, 12:25 PM
bkrantz Thanks for the tip, Mark. I will put that on the ... Dec 19 2021, 08:09 PM
bkrantz I got some 22 G 3-conductor cable. This will conn... Dec 19 2021, 08:11 PM
bkrantz To get from the frunk to the interior I need to sn... Dec 19 2021, 08:14 PM
bkrantz Then the cable. Dec 19 2021, 08:15 PM
bkrantz And into the interior. Dec 19 2021, 08:16 PM
bkrantz Now to connect the cable to the leads for the gaug... Dec 19 2021, 08:17 PM
bkrantz And then heat-shrink tubing around each connection... Dec 19 2021, 08:19 PM
bkrantz I think the gauge will live in the center arm rest... Dec 19 2021, 08:21 PM
bkrantz At the other end, I put the snorkel back in place.... Dec 19 2021, 08:24 PM
bkrantz Speaking of wire placement, I drilled a 1 inch hol... Dec 19 2021, 08:25 PM![]() ![]() |
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