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| bkrantz |
Oct 16 2019, 08:47 PM
Post
#1
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914 Guru ![]() ![]() ![]() ![]() ![]() Group: Members Posts: 8,567 Joined: 3-August 19 From: SW Colorado Member No.: 23,343 Region Association: Rocky Mountains
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I realize most rebuilds go from the inside to the outside, but I am struck by how straight and clean the outer panels, including paint, look on my 73 2.0. And all the nasty stuff is hidden underneath--which I know is also not unusual.
Any way, I bought the car knowing most of what it was: a 2.0 with all the sport and appearance group equipment, including 5 good Fuchs, and the original fuel injection. The original engine is confirmed by a COA. In contrast to the exterior the interior was mixed at best, with some funky carpet. And the front and rear trunks (and engine compartment, and interior) had been sprayed with black undercoating. So after a month, I have the car stripped to a bare shell, except for suspension and steering. I measured everything I could, and the body is very square and on spec. I need to patch some local rust spots, and replace the rear floor. And then do some minor straightening: right headlight bucket, front edge of right front fender, rear panel, etc. Attached thumbnail(s) |
bkrantz Rebuiding Inside-out Oct 16 2019, 08:47 PM
bkrantz I primed and painted the raw edge. Dec 19 2021, 08:26 PM
bkrantz And popped in a 1 inch grommet. I will find out l... Dec 19 2021, 08:27 PM
bkrantz After reading Len Hoffman's analysis of engine... Dec 19 2021, 08:30 PM
bkrantz Even with the sheet metal and intake manifolds, I ... Dec 19 2021, 08:31 PM
bkrantz I took the near-final opportunity to tame the new ... Dec 20 2021, 08:21 PM
bkrantz And here. Dec 20 2021, 08:22 PM
bkrantz I also got stick-on anchors. Not sure how these w... Dec 20 2021, 08:25 PM
bkrantz These make it easy--if they stay on. Dec 20 2021, 08:25 PM
bkrantz I also grouped some of the cables into plastic she... Dec 20 2021, 08:27 PM
bkrantz OK, time for engine and transaxle assembly. Here ... Dec 20 2021, 08:28 PM
bkrantz I used a plastic-face hammer to tap (pound) these ... Dec 20 2021, 08:29 PM
bkrantz Finally, the flywheel is ready. Clutch disk in pl... Dec 20 2021, 08:30 PM
bkrantz And clutch cover bolted on. Dec 20 2021, 08:31 PM
bkrantz I got the trans balanced on a floor jack. Dec 20 2021, 08:32 PM
bkrantz Here we go. I have not done this in at least 10 y... Dec 20 2021, 08:34 PM
bkrantz So, this photo is about 2 hours later. It took ab... Dec 20 2021, 08:40 PM
nivekdodge I'm way back at Panel replacement but i have t... Dec 21 2021, 06:29 PM
bkrantz
I'm way back at Panel replacement but i have ... Dec 21 2021, 08:07 PM
bkrantz More engine-trans prep. How about a Hi-Torque sta... Dec 21 2021, 08:09 PM
bkrantz Bolted on. (And then I torqued all the engine-tra... Dec 21 2021, 08:10 PM
bkrantz I shortened the lead I made for the solenoid. Ano... Dec 21 2021, 08:12 PM
bkrantz Then the connectors for the reverse light switch. ... Dec 21 2021, 08:13 PM
bkrantz For the power lead to the starter, I got a massive... Dec 21 2021, 08:15 PM
bkrantz This should carry as many amps as needed. Dec 21 2021, 08:16 PM
bkrantz Starter power lead, through the rear sheet metal. Dec 21 2021, 08:18 PM
bkrantz Starter, all connections. Dec 21 2021, 08:20 PM
bkrantz I had quite a gap between the rear sheet metal pan... Dec 21 2021, 08:22 PM
bkrantz No more gap. Dec 21 2021, 08:24 PM
bkrantz Time to fill the transaxle. I used Swepco 201 90W... Dec 21 2021, 08:26 PM
bkrantz And my trusty 17 mm hex wrench. This has been hidi... Dec 21 2021, 08:28 PM
bkrantz Sure easier with the trans out of the car. Dec 21 2021, 08:29 PM
bkrantz The fill took about 3/4 gallon. CMS did run the t... Dec 21 2021, 08:31 PM
bkrantz More prep for the installation: I removed the thro... Dec 21 2021, 08:32 PM
bkrantz I also removed the oil filler/breather. No troubl... Dec 21 2021, 08:33 PM
bkrantz Here's the engine and trans braced and balance... Dec 21 2021, 08:35 PM
bkrantz Look out, car--here it comes! Dec 21 2021, 08:36 PM
bkrantz Decent clearance under the rear bumper, with the v... Dec 21 2021, 08:37 PM
bkrantz Got it centered and lined up. I lifted one inch a... Dec 21 2021, 08:39 PM
bkrantz I used some cardboard to protect the edges of the ... Dec 21 2021, 08:40 PM
bkrantz Eventually, I got the engine and trans lifted into... Dec 21 2021, 08:44 PM
bkrantz In the rear, I also reached for new bolts, but cou... Dec 21 2021, 08:45 PM
bkrantz That's it--bolted on, and jack removed. Dec 21 2021, 08:46 PM
bkrantz Engine in!!! It took more than 2 year... Dec 21 2021, 08:48 PM
raynekat
Engine in!!! It took more than 2 yea... Dec 23 2021, 02:25 AM
bkrantz
Engine in!!! It took more than 2 ye... Dec 23 2021, 11:42 PM
bkrantz Now, just a few wires and other things to connect. Dec 21 2021, 08:49 PM
seanpaulmc This is OUTSTANDING, Bob! :beer2: Dec 22 2021, 05:59 AM
Cracker Just went through 20% of your rebuild - very well ... Dec 22 2021, 06:38 AM
Cairo94507 Congratulations! Very nice to see that engine... Dec 22 2021, 07:01 AM
Puebloswatcop Bob, that looks awesome. what a great milestone. ... Dec 22 2021, 07:46 AM
euro911 :headbanger: Dec 22 2021, 10:45 AM
Dion Bob, you rock mate. Fantastic. Glad the power pla... Dec 22 2021, 01:47 PM
jamepro Congrats Bob. I appreciate you sharing your journe... Dec 22 2021, 02:38 PM
bkrantz Thanks, guys. Sharing has helped me keep going, an... Dec 22 2021, 08:50 PM
bkrantz Eventually, it will need a battery. Based on the r... Dec 22 2021, 08:56 PM
bkrantz I also got a Ctek battery maintainer, since I expe... Dec 22 2021, 08:58 PM
bkrantz I set up the battery to charge. Dec 22 2021, 08:59 PM
bkrantz With the engine and trans in, its time to start co... Dec 22 2021, 09:01 PM
bkrantz Left side, with a paper gasket. Dec 22 2021, 09:02 PM
bkrantz To press the CV into the output flange, I used som... Dec 22 2021, 09:03 PM
bkrantz CVs bolted on, with new hardware including Schnorr... Dec 22 2021, 09:05 PM
bkrantz And before I forget, I connected the ground strap. Dec 22 2021, 09:06 PM
bkrantz Next, the shift control rod. Dec 22 2021, 09:07 PM
bkrantz Attached at the trans end, with a new conical scre... Dec 22 2021, 09:09 PM
bkrantz And then the coupling at the front end, with anoth... Dec 22 2021, 09:10 PM
bkrantz Getting the rubber boot in place was a bit of a pa... Dec 22 2021, 09:12 PM
bkrantz And a new retaining strap for the rear cover. Dec 22 2021, 09:12 PM
djway Its official
Even the motor is too pretty to drive... Dec 22 2021, 10:01 PM
bkrantz
Its official
Even the motor is too pretty to driv... Dec 23 2021, 11:41 PM
930cabman Perfect timing Bob, what a great Christmas present... Dec 24 2021, 06:07 AM
Puebloswatcop BEEEEAUTIFUL Bob, Merry Christmas. Dec 24 2021, 10:39 AM
bkrantz Thanks, guys. And thanks again to my son, who cam... Dec 24 2021, 06:13 PM
bkrantz Latest checklist to get through before a first att... Dec 24 2021, 06:14 PM
bkrantz Clutch cable (temporary until I get a retaining cl... Dec 24 2021, 06:15 PM
bkrantz Here's my new routing for the accelerator cabl... Dec 24 2021, 06:17 PM
bkrantz And here's my mods of the cable end: I trimmed... Dec 24 2021, 06:20 PM
bkrantz And here's the cable connected to the pulley, ... Dec 24 2021, 06:25 PM
bkrantz Other stuff to connect: the stock alternator cable... Dec 24 2021, 06:28 PM
bkrantz I also connected the gas tank evaporation system h... Dec 24 2021, 06:29 PM
bkrantz The line that goes to the front connects to the po... Dec 24 2021, 06:30 PM
bkrantz With all the fuel lines connected, it was time to ... Dec 24 2021, 06:32 PM
bkrantz And it also means its time to install the new batt... Dec 24 2021, 06:33 PM
bkrantz To run the pump, I grounded pin #III on the factor... Dec 24 2021, 06:36 PM
bkrantz I pulled the connectors and it looks like I did no... Dec 24 2021, 06:39 PM
bkrantz So, out into the world but only to NAPA. I got a ... Dec 24 2021, 06:42 PM
bkrantz Meanwhile, my son was in charge of wires. He got ... Dec 24 2021, 06:43 PM
bkrantz We then decided to connect things "temporaril... Dec 24 2021, 06:45 PM
bkrantz And, one after another, we got the leads into the ... Dec 24 2021, 06:48 PM
bkrantz Closer view. Eventually, I just NEED to make this... Dec 24 2021, 06:50 PM
bkrantz We ran out of time, but to get ready for completin... Dec 24 2021, 06:53 PM
bkrantz Last thing before xmas break: I grabbed 4 copper e... Dec 24 2021, 06:55 PM
bkrantz Another minor detour: I will replace the PCV valve... Dec 27 2021, 09:23 PM
bkrantz Here's the inside of the lid, with a baffle an... Dec 27 2021, 09:25 PM
bkrantz Some steel wool adds surface area for oil vapor to... Dec 27 2021, 09:26 PM
bkrantz It also has a choice of hose fitting sizes, with O... Dec 27 2021, 09:27 PM
bkrantz Tank ready to install, and a quick bracket. The t... Dec 27 2021, 09:28 PM
bkrantz I mounted the tank to the battery tray edge, since... Dec 27 2021, 09:30 PM
bkrantz While the battery was out, I added some 3/16 inch ... Dec 27 2021, 09:34 PM
bkrantz Battery back in place, and now held down tight. Dec 27 2021, 09:36 PM
bkrantz 16 gauge aluminum plate, based on the temporary ca... Dec 27 2021, 09:38 PM![]() ![]() |
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