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| bkrantz |
Oct 16 2019, 08:47 PM
Post
#1
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914 Guru ![]() ![]() ![]() ![]() ![]() Group: Members Posts: 8,567 Joined: 3-August 19 From: SW Colorado Member No.: 23,343 Region Association: Rocky Mountains
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I realize most rebuilds go from the inside to the outside, but I am struck by how straight and clean the outer panels, including paint, look on my 73 2.0. And all the nasty stuff is hidden underneath--which I know is also not unusual.
Any way, I bought the car knowing most of what it was: a 2.0 with all the sport and appearance group equipment, including 5 good Fuchs, and the original fuel injection. The original engine is confirmed by a COA. In contrast to the exterior the interior was mixed at best, with some funky carpet. And the front and rear trunks (and engine compartment, and interior) had been sprayed with black undercoating. So after a month, I have the car stripped to a bare shell, except for suspension and steering. I measured everything I could, and the body is very square and on spec. I need to patch some local rust spots, and replace the rear floor. And then do some minor straightening: right headlight bucket, front edge of right front fender, rear panel, etc. Attached thumbnail(s) |
bkrantz Rebuiding Inside-out Oct 16 2019, 08:47 PM
bkrantz New sensor (on the right) ready to install and tes... Jan 17 2022, 08:03 PM
bkrantz Well, dinner turned into an extended absence. But... Jan 26 2022, 07:46 PM
bkrantz This is a tool to finally repair my hydraulic pres... Jan 26 2022, 07:50 PM
bkrantz With the spring bolted to the bottom of the piston... Jan 26 2022, 07:52 PM
bkrantz Somehow I got the second Allen bolt in with only t... Jan 26 2022, 07:53 PM
bkrantz Piston and cylinder ready. Jan 26 2022, 07:54 PM
bkrantz Nice to have the press working again--especially t... Jan 26 2022, 07:56 PM
bkrantz Back to working on the 914. A warm-up with dual o... Jan 26 2022, 07:58 PM
bkrantz Then I moved the wire leads from the Hall sensor b... Jan 26 2022, 08:04 PM
bkrantz Then it was time to install the replacement thrott... Jan 26 2022, 08:05 PM
bkrantz It works! A quick calibration, and now I have... Jan 26 2022, 08:09 PM
bkrantz Just a few minutes to play 914 today. I did stop ... Jan 28 2022, 08:08 PM
bkrantz The inside has many years of road crud. Jan 28 2022, 08:09 PM
bkrantz After a quick clean, first with detergent and then... Jan 28 2022, 08:10 PM
bkrantz Some special stuff. Jan 29 2022, 08:44 PM
bkrantz Calendar installed easily--works great. Jan 29 2022, 08:44 PM
bkrantz Andmore new stuff, mostly small parts. Jan 29 2022, 08:46 PM
bkrantz Back under the car, with a new barrel clamp. Jan 29 2022, 08:47 PM
bkrantz That goes on the left heat control box. Jan 29 2022, 08:49 PM
bkrantz Then a length of high temp hose, cut down to fit. Jan 29 2022, 08:50 PM
bkrantz That connects the control box and feed to the long... Jan 29 2022, 08:52 PM
bkrantz And another on the right. That completes all the ... Jan 29 2022, 08:53 PM
bkrantz Cross another task off the list! Jan 29 2022, 08:54 PM
bkrantz Another detail: sealing boot for the clutch cable. Jan 29 2022, 08:58 PM
bkrantz Boot installed. Jan 29 2022, 08:59 PM
bkrantz While under the car, I was reminded that the speed... Jan 29 2022, 09:00 PM
bkrantz Instant boot. Jan 29 2022, 09:01 PM
bkrantz Another new boot: for the shift rod. The old one ... Jan 29 2022, 09:06 PM
bkrantz To get that installed, I had to detach the rear sh... Jan 29 2022, 09:07 PM
bkrantz Time to start another task: filling and bleeding t... Jan 30 2022, 08:37 PM
bkrantz Here's the gravity bleed hose set up on the ri... Jan 30 2022, 08:39 PM
bkrantz I filled the reservoir, opened the caliper bleeder... Jan 30 2022, 08:42 PM
bkrantz So, I next got out the power bleeder, that has bee... Jan 30 2022, 08:45 PM
bkrantz But the hose is showing its age. For today, I cut... Jan 30 2022, 08:47 PM
bkrantz Then I could pump (just air) and pressurize the re... Jan 30 2022, 08:48 PM
bkrantz Next problem: a puddle on the floor under the mast... Jan 30 2022, 08:49 PM
bkrantz At first I expected to see the supply lines from t... Jan 30 2022, 08:53 PM
bkrantz So I tightened that loose fitting, pumped up some ... Jan 30 2022, 08:59 PM
bkrantz That included the junction fitting inside the tunn... Jan 30 2022, 09:00 PM
bkrantz I was able to stop all obvious leaks except for wh... Jan 30 2022, 09:03 PM
bkrantz A possible problem: the flare on the caliper end i... Jan 30 2022, 09:05 PM
bkrantz Well, sitting overnight revealed a similar leak fr... Jan 31 2022, 08:56 PM
bkrantz Just like the right side, the line going in to the... Jan 31 2022, 08:58 PM
bkrantz I pulled the hard line off. Jan 31 2022, 08:58 PM
bkrantz And just like on the right side, the flare seems o... Jan 31 2022, 08:59 PM
bkrantz Meanwhile, I was experimenting with cleaning the o... Jan 31 2022, 09:02 PM
bkrantz About 30 minutes with the cleaner and a scotch-bit... Jan 31 2022, 09:04 PM
bkrantz The outside also cleaned up a bit, but still has t... Jan 31 2022, 09:05 PM
bkrantz Back on the brake lines. According to some reliab... Feb 2 2022, 08:32 PM
bkrantz Junction with the tunnel line. Feb 2 2022, 08:33 PM
bkrantz Front flex lines and calipers. Feb 2 2022, 08:34 PM
bkrantz For good access to the fittings on top, I removed ... Feb 2 2022, 08:36 PM
bkrantz And then re-installed the calipers and connected t... Feb 2 2022, 08:42 PM
Dutchy914 anyone is the E-brake guide (tunnel) standard on a... Feb 3 2022, 03:34 PM
bkrantz
anyone is the E-brake guide (tunnel) standard on ... Feb 3 2022, 08:43 PM
bkrantz I got my spare mounted, a Vredestein Sprint Classi... Feb 3 2022, 08:46 PM
bkrantz This tire is almost as tall as the ones on my 2017... Feb 3 2022, 08:47 PM
bkrantz But the 991 rear is just a bit wider. Feb 3 2022, 08:49 PM
bkrantz Test fit in the frunk: the width of the tire is ju... Feb 3 2022, 08:51 PM
bkrantz I dug out the spare retaining hardware. Feb 3 2022, 08:53 PM
raynekat
I dug out the spare retaining hardware.
Who... Feb 3 2022, 10:07 PM
bkrantz
I dug out the spare retaining hardware.
Wh... Feb 4 2022, 08:53 PM
bkrantz Here's the spare in place and tied down. But ... Feb 3 2022, 08:55 PM
bkrantz Looking around in my junk pile, I found a pair of ... Feb 3 2022, 08:56 PM
bkrantz The bracket is just the right height. Feb 3 2022, 08:57 PM
bkrantz I got out some screws and JB Weld. Feb 3 2022, 09:00 PM
bkrantz Here's the bracket attached like a prop under ... Feb 3 2022, 09:01 PM
bkrantz Now the custom floor I made sits level, and suppor... Feb 3 2022, 09:03 PM
bkrantz Last thing today: I checked the brake line attachm... Feb 3 2022, 09:04 PM
bkrantz But the right side is still leaking. I will need ... Feb 3 2022, 09:05 PM
930cabman
But the right side is still leaking. I will need... Feb 4 2022, 07:22 AM
bkrantz
But the right side is still leaking. I will nee... Feb 4 2022, 09:07 PM
930cabman
[quote name='930cabman' post='2979465' date='Feb ... Feb 6 2022, 07:12 AM
bkrantz
[quote name='930cabman' post='2979465' date='Feb... Feb 6 2022, 08:04 PM
bkrantz I got the rest of the old tires removed today, and... Feb 4 2022, 09:09 PM
bkrantz I ordered Sumitomo HTR A/S in 195/65-15 from Tire ... Feb 4 2022, 09:12 PM
bkrantz I started processing the remaining Fuchs wheels so... Feb 5 2022, 09:31 PM
bkrantz Step 2: A bit of sanding on the curb rash--at leas... Feb 5 2022, 09:33 PM
bkrantz Step 3: remove any existing stick-on weights, outs... Feb 5 2022, 09:34 PM
bkrantz Step 4: use Goof Off to remove the "recent... Feb 5 2022, 09:36 PM
bkrantz That works well, and easy. Feb 5 2022, 09:36 PM
bkrantz Step 5: attack any ancient adhesive residue. Feb 5 2022, 09:38 PM
bkrantz Also pretty easy, with Goof Off, and some scraping... Feb 5 2022, 09:39 PM
bkrantz Step 6: Attack the crud inside the wheel with clea... Feb 5 2022, 09:41 PM
bkrantz I tried letting the cleaner sit for about 20 minut... Feb 5 2022, 09:43 PM
bkrantz After about an hour of scrubbing, this is what I g... Feb 5 2022, 09:45 PM
bkrantz So, Step 7: I tried some more Goof Off. Nothing. Feb 5 2022, 09:46 PM
bkrantz Step 8: acetone, no effect. Feb 5 2022, 09:48 PM
bkrantz Step 9: painters solvent, no effect. Feb 5 2022, 09:49 PM
bkrantz Step 10: Gumout, no effect. Feb 5 2022, 09:50 PM
bkrantz Step 12: parts cleaner, no effect.
OK, time for m... Feb 5 2022, 09:52 PM
bkrantz I decided to attack the remaining wheel that had ... Feb 5 2022, 09:53 PM
bkrantz Still working on the two extra-cruddy wheels.
I l... Feb 6 2022, 08:06 PM
bkrantz Based on something I found on the web, I tried one... Feb 6 2022, 08:09 PM
bkrantz First application: as it works, it turns purple. ... Feb 6 2022, 08:11 PM
bkrantz After 3 cycles of Iron-X, scrubbing, and rinsing. ... Feb 6 2022, 08:12 PM
bkrantz Unfortunately, my bottle of Iron-X was almost empt... Feb 6 2022, 08:14 PM
raynekat
Unfortunately, my bottle of Iron-X was almost emp... Feb 6 2022, 09:10 PM
Van914 Have you tried Oven cleaner? Feb 7 2022, 05:44 AM
930cabman This is one project I am not running towards, just... Feb 7 2022, 12:25 PM![]() ![]() |
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