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> Rebuiding Inside-out
bkrantz
post Oct 16 2019, 08:47 PM
Post #1


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I realize most rebuilds go from the inside to the outside, but I am struck by how straight and clean the outer panels, including paint, look on my 73 2.0. And all the nasty stuff is hidden underneath--which I know is also not unusual.

Any way, I bought the car knowing most of what it was: a 2.0 with all the sport and appearance group equipment, including 5 good Fuchs, and the original fuel injection. The original engine is confirmed by a COA. In contrast to the exterior the interior was mixed at best, with some funky carpet. And the front and rear trunks (and engine compartment, and interior) had been sprayed with black undercoating.

So after a month, I have the car stripped to a bare shell, except for suspension and steering. I measured everything I could, and the body is very square and on spec. I need to patch some local rust spots, and replace the rear floor. And then do some minor straightening: right headlight bucket, front edge of right front fender, rear panel, etc.


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bkrantz   Rebuiding Inside-out   Oct 16 2019, 08:47 PM
bkrantz   Installed.   May 6 2022, 07:57 PM
bkrantz   My lid was missing the trunk safety bumper. Here ...   May 6 2022, 08:00 PM
bkrantz   So I made a substitute from 1/16" aluminum.   May 6 2022, 08:01 PM
bkrantz   Installed.   May 6 2022, 08:02 PM
bkrantz   I had time to play with the layout of PORSCHE on t...   May 6 2022, 08:05 PM
bkrantz   OK, today is the day. Time to put the car on its ...   May 7 2022, 07:54 PM
bkrantz   All 4 wheels went on easy. I take that as a good ...   May 7 2022, 08:05 PM
bkrantz   I lowered each side a bit at a time, and finally t...   May 7 2022, 08:08 PM
bkrantz   Front wheel clearance. Pretty even on both sides ...   May 7 2022, 08:10 PM
bkrantz   Rear clearance. Fender lip about 23 1/2 inches hi...   May 7 2022, 08:11 PM
bkrantz   Front rocker seam height, about 7 1/2 inches.   May 7 2022, 08:12 PM
bkrantz   Rear rocker seam height, almost 8 inches. My firs...   May 7 2022, 08:14 PM
bkrantz   I also measured the angle of the front A-arms, and...   May 7 2022, 08:15 PM
bkrantz   Too soon for real measurements, but I dug out my c...   May 7 2022, 08:18 PM
bkrantz   Trying to remember how to use the gauge, just long...   May 7 2022, 08:22 PM
ndfrigi   I think you should roll the car back and forth so ...   May 7 2022, 08:55 PM
930cabman   I think you should roll the car back and forth so...   May 8 2022, 06:07 AM
bkrantz   I think you should roll the car back and forth s...   May 8 2022, 07:50 PM
iankarr   Congrats! Huge milestone. Here’s the “offi...   May 8 2022, 06:44 AM
bkrantz   Congrats! Huge milestone. Here’s the “off...   May 8 2022, 07:52 PM
Cairo94507   @bkrantz - Bob, absolutely a milestone to get her...   May 8 2022, 06:45 AM
bkrantz   To get the car lower, I removed the rear springs/s...   May 8 2022, 07:55 PM
bkrantz   Shock and spring on the bench.   May 8 2022, 07:56 PM
bkrantz   And all apart.   May 8 2022, 07:56 PM
bkrantz   The perch was set on the 4th groove from the botto...   May 8 2022, 07:57 PM
bkrantz   Just to see how low the car can get, I moved the p...   May 8 2022, 07:58 PM
bkrantz   Of course, when reassembled, the spring is now sho...   May 8 2022, 08:02 PM
bkrantz   The rear sits lower now, by about 1.5". I th...   May 8 2022, 08:06 PM
bkrantz   Tire clearance inside the right fender is tight--m...   May 8 2022, 08:07 PM
bkrantz   Then I worked to lower the front. I remembered to...   May 8 2022, 08:10 PM
bkrantz   I then jacked up each side and unscrewed the torsi...   May 8 2022, 08:12 PM
bkrantz   Front A-arm angles both dropped from 10° to 8°.   May 8 2022, 08:13 PM
bkrantz   I also measured the height of the torsion bar cent...   May 8 2022, 08:17 PM
bkrantz   But to get the front lower, I will need to reset t...   May 8 2022, 08:20 PM
bkrantz   The car is lower than yesterday, but now the nose ...   May 8 2022, 08:21 PM
Cairo94507   Is 1/8" enough clearance on the rear fender w...   May 9 2022, 06:43 AM
bkrantz   Is 1/8" enough clearance on the rear fender ...   May 9 2022, 07:17 PM
bkrantz   Ride height fun day 3. To lower the front more, I...   May 9 2022, 07:23 PM
bkrantz   New position, to maximize the amount I can lower i...   May 9 2022, 07:24 PM
bkrantz   Same on the left side.   May 9 2022, 07:25 PM
bkrantz   After another round of bouncing and rolling, I fir...   May 9 2022, 07:27 PM
bkrantz   And 5° on the right. This might be as low as I w...   May 9 2022, 07:28 PM
bkrantz   Torsion bar centers are now both at 6.8" abov...   May 9 2022, 07:30 PM
bkrantz   The car now sits about level, with the rocker seam...   May 9 2022, 07:32 PM
bkrantz   Since I had to pull the rear shocks again anyway, ...   May 9 2022, 07:33 PM
bkrantz   I moved the spring perch up 1 groove.   May 9 2022, 07:35 PM
bkrantz   To tie the spring to the upper perch, I drilled a ...   May 9 2022, 07:36 PM
bkrantz   I got out my trusty safety wire and pliers. I used...   May 9 2022, 07:38 PM
bkrantz   Upper perch wired to the spring.   May 9 2022, 07:38 PM
bkrantz   Now there is about 1/2" of free play in the s...   May 9 2022, 07:40 PM
bkrantz   Back on the car.   May 9 2022, 07:41 PM
bkrantz   Before I lowered the car, I did a first attempt to...   May 9 2022, 07:42 PM
bkrantz   After that, I lowered the car, did another bounce ...   May 9 2022, 07:48 PM
Cairo94507   That's sitting pretty Bob. :beer2:   May 10 2022, 06:43 AM
Shivers   Beautiful   May 10 2022, 06:58 AM
Puebloswatcop   Awesome work Bob   May 10 2022, 08:03 AM
930cabman   Recent granddaughter updates? also, good lookin...   May 10 2022, 10:46 AM
bkrantz   Thanks, guys. Getting closer. Meanwhile, grand d...   May 10 2022, 07:08 PM
bkrantz   Time to put the engine lid together. Letters in t...   May 11 2022, 07:53 PM
bkrantz   Turns out if you flip the grille over, the letters...   May 11 2022, 07:54 PM
bkrantz   New press-fit retainers.   May 11 2022, 07:54 PM
bkrantz   Pretty easy to push on the letter studs. The stic...   May 11 2022, 07:56 PM
bkrantz   New rubber welting material. That goes between th...   May 11 2022, 07:58 PM
bkrantz   Salvaged speed nuts.   May 11 2022, 07:59 PM
bkrantz   Enough to hold the grille onto the lid.   May 11 2022, 08:01 PM
bkrantz   New edge covering pieces.   May 11 2022, 08:02 PM
bkrantz   Pressed onto the edges (sides and rear).   May 11 2022, 08:03 PM
bkrantz   Engine lid ready for installation. But one more t...   May 11 2022, 08:04 PM
bkrantz   I want to mount my nifty 914 World badge, but the ...   May 11 2022, 08:05 PM
Dion   Bob your work is fantastic as usual. I don’t kno...   May 11 2022, 08:13 PM
bkrantz   Bob your work is fantastic as usual. I don’t kn...   May 12 2022, 07:53 PM
wonkipop   @bkrantz very interesting read following your re...   May 12 2022, 01:56 AM
bkrantz   [b]@[url=http://www.914world.com/bbs2/index.php?s...   May 12 2022, 08:04 PM
wonkipop   yes, i think my spring rate would be half yours. o...   May 12 2022, 08:43 PM
bkrantz   Just a short time to play in the garage today, but...   May 13 2022, 08:37 PM
bkrantz   Looks OK. BTW, for now I do not plan to install t...   May 13 2022, 08:38 PM
bkrantz   Hi, everyone. I'm back home from teaching my ...   May 21 2022, 08:14 PM
bkrantz   While I was gone, I received another elastic strap...   May 21 2022, 08:22 PM
bkrantz   The fit is just right, and it should hold--and loo...   May 21 2022, 08:24 PM
Dion   :trophy:   May 22 2022, 08:37 PM
bkrantz   Let's try this again. A few days ago I got ho...   May 24 2022, 08:06 PM
bkrantz   So I can put the console back together again, incl...   May 24 2022, 08:08 PM
bkrantz   Then I made a temporary mount for my O2 sensor gau...   May 24 2022, 08:10 PM
bkrantz   Mount on the back of the gauge, with stand-off spa...   May 24 2022, 08:11 PM
bkrantz   I mounted the gauge inside the center arm rest, al...   May 24 2022, 08:12 PM
bkrantz   Then I did another round of side window adjustment...   May 24 2022, 08:15 PM
bkrantz   But the right side still gives me trouble. When I...   May 24 2022, 08:17 PM
bkrantz   The rear is too high and too far back, and the gla...   May 24 2022, 08:18 PM
bkrantz   I fooled a bit more, and got the rear to close, ev...   May 24 2022, 08:19 PM
bkrantz   And the front is OK. Maybe this car will not go o...   May 24 2022, 08:20 PM
bkrantz   Getting closer.   May 24 2022, 08:22 PM
bkrantz   A got the door cards from the guest room. These a...   May 24 2022, 08:23 PM
bkrantz   Time to sort out the original hardware--and time t...   May 24 2022, 08:24 PM
gereed75   Best way to describe this effort and the resulting...   May 24 2022, 08:40 PM
bkrantz   Best way to describe this effort and the resultin...   May 25 2022, 08:05 PM
Puebloswatcop   BOB, sure hope you continue to feel better. The c...   May 24 2022, 08:49 PM
autopro   Speedy recovery, car is looking fantastic.   May 24 2022, 11:55 PM
930cabman   We recently had covid go through the family, hopef...   May 25 2022, 05:03 AM
bkrantz   Getting more door parts ready. The strange little...   May 25 2022, 08:08 PM
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