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> Rebuiding Inside-out
bkrantz
post Oct 16 2019, 08:47 PM
Post #1


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I realize most rebuilds go from the inside to the outside, but I am struck by how straight and clean the outer panels, including paint, look on my 73 2.0. And all the nasty stuff is hidden underneath--which I know is also not unusual.

Any way, I bought the car knowing most of what it was: a 2.0 with all the sport and appearance group equipment, including 5 good Fuchs, and the original fuel injection. The original engine is confirmed by a COA. In contrast to the exterior the interior was mixed at best, with some funky carpet. And the front and rear trunks (and engine compartment, and interior) had been sprayed with black undercoating.

So after a month, I have the car stripped to a bare shell, except for suspension and steering. I measured everything I could, and the body is very square and on spec. I need to patch some local rust spots, and replace the rear floor. And then do some minor straightening: right headlight bucket, front edge of right front fender, rear panel, etc.


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bkrantz   Rebuiding Inside-out   Oct 16 2019, 08:47 PM
bkrantz   Although one prong is partly broken, once I got th...   May 25 2022, 08:10 PM
bkrantz   Then time for the plastic sheets, attached with bu...   May 25 2022, 08:11 PM
bkrantz   Tape around the perimeter, just inside the raised ...   May 25 2022, 08:12 PM
bkrantz   I aligned the plastic sheet with all the door card...   May 25 2022, 08:14 PM
bkrantz   Then I got out the retaining cups that came with t...   May 25 2022, 08:17 PM
bkrantz   Cups inserted.   May 25 2022, 08:18 PM
bkrantz   That's when I discovered that these are not co...   May 25 2022, 08:19 PM
raynekat   That's when I discovered that these are not c...   May 25 2022, 11:02 PM
bkrantz   That's when I discovered that these are not ...   May 26 2022, 07:32 PM
bkrantz   Pivot to another task: inventing a new attachment ...   May 25 2022, 08:22 PM
bkrantz   The adapter has 3 screws that do match the grille ...   May 25 2022, 08:24 PM
bkrantz   I was going to attach the adapter bracket to the b...   May 25 2022, 08:25 PM
Cairo94507   Hi Bob - I just had my door panels off and then re...   May 26 2022, 06:05 AM
bkrantz   Hi Bob - I just had my door panels off and then r...   May 26 2022, 07:33 PM
bkrantz   I was all set to install my 914 World badge and di...   May 26 2022, 07:37 PM
bkrantz   So that turned into plan B, with some M4 studs and...   May 26 2022, 07:40 PM
bkrantz   Then a small item on the list, some buttons on the...   May 26 2022, 07:42 PM
bkrantz   Button in place on the left side. Just a simple p...   May 26 2022, 07:43 PM
bkrantz   Button doing its job.   May 26 2022, 07:45 PM
nivekdodge   Button doing its job. AS long as none of my fre...   May 26 2022, 07:56 PM
bkrantz   More little parts: targa arch ski rack hole plugs.   May 26 2022, 07:47 PM
bkrantz   Installed--at least until I get a ski rack and hea...   May 26 2022, 07:49 PM
Root_Werks   I completely forgot about those when my 914 went i...   May 26 2022, 07:51 PM
bkrantz   Then I started on something I did not plan for tod...   May 26 2022, 07:56 PM
bkrantz   By the time I was done playing, I had the 914 in i...   May 26 2022, 07:59 PM
bkrantz   I know I have started a big job--but maybe I don...   May 27 2022, 08:07 PM
bkrantz   One option: tool chests along the side wall. Some...   May 27 2022, 08:10 PM
bkrantz   Meanwhile, I bolted the badge to the grille.   May 27 2022, 08:11 PM
bkrantz   Stylish, right?   May 27 2022, 08:12 PM
bkrantz   Another part arrived: M5 square captive nut.   May 27 2022, 08:15 PM
bkrantz   It went here on the driver's door, for the rea...   May 27 2022, 08:16 PM
bkrantz   With that done, I ran the butyl tape around the do...   May 27 2022, 08:17 PM
bkrantz   And then the plastic shielding.   May 27 2022, 08:18 PM
bkrantz   OK, one more item crossed off the last(?) list.   May 27 2022, 08:19 PM
FlacaProductions   I love following this thread - thanks for sharing....   May 28 2022, 08:53 AM
bkrantz   I love following this thread - thanks for sharing...   May 28 2022, 07:57 PM
bkrantz   Not much time or progress to report today. I did ...   May 28 2022, 08:01 PM
bkrantz   A bit snug, but among other things it holds the ro...   May 28 2022, 08:02 PM
bkrantz   I did get delivery of some sheets of gator board. ...   May 28 2022, 08:06 PM
bkrantz   Here's my Megasquirt EFI and ignition control ...   May 29 2022, 07:46 PM
bkrantz   My mockup still seems like a good idea, so I want ...   May 29 2022, 07:47 PM
raynekat   My mockup still seems like a good idea, so I want...   May 30 2022, 05:03 PM
bkrantz   My mockup still seems like a good idea, so I wan...   May 30 2022, 07:54 PM
bkrantz   Cut down into separate panels.   May 29 2022, 07:48 PM
bkrantz   And then duplicated with gator board.   May 29 2022, 07:49 PM
bkrantz   I tried some 3M repair tape for initial assembly.   May 29 2022, 07:50 PM
bkrantz   Looks like a cover.   May 29 2022, 07:51 PM
bkrantz   And fits like a cover. I will trim to adjust the ...   May 29 2022, 07:52 PM
bkrantz   Then epoxy in all the joints and corners. Will ch...   May 29 2022, 07:53 PM
bkrantz   Some flat black paint along the edges.   May 30 2022, 07:55 PM
bkrantz   And then some more perlon material.   May 30 2022, 07:56 PM
bkrantz   Perlon glued on with 3M spray, folded over top sur...   May 30 2022, 07:58 PM
bkrantz   Looks pretty good.   May 30 2022, 08:01 PM
bkrantz   Right side.   May 30 2022, 08:02 PM
bkrantz   That reminded me of another little task. The engi...   May 30 2022, 08:07 PM
bkrantz   A welding bead and some hand filing, and the end o...   May 30 2022, 08:08 PM
bkrantz   Installed.   May 30 2022, 08:09 PM
bkrantz   The engine lid now closes without play.   May 30 2022, 08:10 PM
bkrantz   Rear is looking tidy--ready for the trunk lid.   May 30 2022, 08:13 PM
bbrock   Fabulous megasquirt install! :cheer: I'm t...   May 30 2022, 08:34 PM
raynekat   You had me on the ski mount plugs.....   May 30 2022, 11:05 PM
Puebloswatcop   Bob, The cover you made looks awesome. I love se...   May 31 2022, 05:44 PM
bkrantz   Thanks, Howard. The cover is not done yet. I nee...   May 31 2022, 08:14 PM
bkrantz   While letting the epoxy set, I got started on susp...   May 31 2022, 08:21 PM
bkrantz   Oops, my inner fender liners block access to the o...   May 31 2022, 08:24 PM
bkrantz   That's better. You can see the original stack...   May 31 2022, 08:25 PM
bkrantz   The first camber measurement was -0.1°. I want s...   May 31 2022, 08:36 PM
bkrantz   Same process on the left side, but to get the sway...   May 31 2022, 08:44 PM
bkrantz   Here's the original shim stack on the left sid...   May 31 2022, 08:45 PM
bkrantz   Two 4mm shims decreases the shim stack by 1mm. Tha...   May 31 2022, 08:48 PM
bkrantz   Then I got started on the front. The top of the l...   May 31 2022, 08:52 PM
bkrantz   The original camber measured -0.3°, so I shifted ...   May 31 2022, 08:54 PM
bkrantz   That got the camber to about -0.7° on my high-tec...   May 31 2022, 08:55 PM
bkrantz   Of course, the right strut top is blocked a bit by...   May 31 2022, 08:59 PM
bkrantz   Tank detached enough to get to the inner bolt. Th...   May 31 2022, 09:03 PM
bkrantz   Oops, I lied. Instead of working on toe settings,...   Jun 1 2022, 08:09 PM
bkrantz   The cover seems pretty well attached.   Jun 1 2022, 08:09 PM
bkrantz   I also got more door card parts delivered. I now ...   Jun 1 2022, 08:11 PM
bkrantz   For future reference, the original white pins (and...   Jun 1 2022, 08:13 PM
bkrantz   Pins in the right door card.   Jun 1 2022, 08:13 PM
bkrantz   Door card installed. One of the retaining clips a...   Jun 1 2022, 08:14 PM
bkrantz   And then fully dressed with handle-arm rest and tr...   Jun 1 2022, 08:17 PM
bkrantz   On the left side, I remembered this: the little su...   Jun 1 2022, 08:18 PM
bkrantz   This gets screwed on from the back of the door car...   Jun 1 2022, 08:19 PM
bkrantz   Installed.   Jun 1 2022, 08:20 PM
bkrantz   Thin new pins in the door card.   Jun 1 2022, 08:21 PM
bkrantz   And cups in the door.   Jun 1 2022, 08:21 PM
bkrantz   Door card installed.   Jun 1 2022, 08:22 PM
bkrantz   And then I spent a half-hour with this fussy littl...   Jun 1 2022, 08:25 PM
bbrock   And then I spent a half-hour with this fussy litt...   Jun 1 2022, 08:34 PM
bkrantz   Got it after about a dozen attempts.   Jun 1 2022, 08:27 PM
bkrantz   Left door done.   Jun 1 2022, 08:28 PM
bkrantz   Getting closer.   Jun 1 2022, 08:31 PM
bkrantz   Here's a look at the interior.   Jun 1 2022, 08:32 PM
bkrantz   Another look. I think it's pretty good. (Sor...   Jun 1 2022, 08:33 PM
autopro   Interior looks incredible, job well done. I reall...   Jun 2 2022, 09:36 AM
Dion   That interior looks quite comfortable! :wub:   Jun 2 2022, 01:31 PM
Puebloswatcop   Absolutely beautiful Bob. And hey i learned somet...   Jun 2 2022, 03:56 PM
NARP74   Absolutely beautiful Bob. And hey i learned some...   Jun 2 2022, 04:02 PM
Cairo94507   Hey Bob- I do not have that pocket lid stop. I ho...   Jun 2 2022, 04:19 PM
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