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> Rebuiding Inside-out
bkrantz
post Oct 16 2019, 08:47 PM
Post #1


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I realize most rebuilds go from the inside to the outside, but I am struck by how straight and clean the outer panels, including paint, look on my 73 2.0. And all the nasty stuff is hidden underneath--which I know is also not unusual.

Any way, I bought the car knowing most of what it was: a 2.0 with all the sport and appearance group equipment, including 5 good Fuchs, and the original fuel injection. The original engine is confirmed by a COA. In contrast to the exterior the interior was mixed at best, with some funky carpet. And the front and rear trunks (and engine compartment, and interior) had been sprayed with black undercoating.

So after a month, I have the car stripped to a bare shell, except for suspension and steering. I measured everything I could, and the body is very square and on spec. I need to patch some local rust spots, and replace the rear floor. And then do some minor straightening: right headlight bucket, front edge of right front fender, rear panel, etc.


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bkrantz   Rebuiding Inside-out   Oct 16 2019, 08:47 PM
bkrantz   I got back to my initial rough home-style alignmen...   Jun 2 2022, 07:42 PM
bkrantz   Lots of trial and error, measure and adjust, to ge...   Jun 2 2022, 07:44 PM
bkrantz   At that point, I measured the distance from the le...   Jun 2 2022, 07:50 PM
bkrantz   Next, time to start making corrections.   Jun 2 2022, 07:51 PM
bkrantz   I got the front toe set. Pretty easy: loosen the ...   Jun 3 2022, 07:36 PM
bkrantz   Setting the rear toe is more work, or at least mus...   Jun 3 2022, 07:39 PM
bkrantz   Here's the best I can do with string and ruler...   Jun 3 2022, 07:41 PM
bkrantz   Then I removed the front wheels to get access to t...   Jun 3 2022, 07:43 PM
bkrantz   Then I checked the camber again. Everything looke...   Jun 3 2022, 07:44 PM
bkrantz   That's what I ended with for camber. I have n...   Jun 3 2022, 07:46 PM
bkrantz   I then checked the rear tire-fender clearance. Th...   Jun 3 2022, 07:48 PM
bkrantz   Here's my approach to ease the fender out a bi...   Jun 3 2022, 07:49 PM
bkrantz   Much better.   Jun 3 2022, 07:50 PM
bkrantz   Even closer! The only thing I must get done b...   Jun 3 2022, 07:51 PM
bkrantz   I think I have everything (including some brush-on...   Jun 3 2022, 07:53 PM
Puebloswatcop   I think I have everything (including some brush-o...   Jun 4 2022, 01:03 PM
bkrantz   Windshield installation, Step 1: clean the channel...   Jun 4 2022, 08:12 PM
bkrantz   Step 2a: mask the channel.   Jun 4 2022, 08:13 PM
bkrantz   Step 2b: paint the channel with butyl primer.   Jun 4 2022, 08:14 PM
bkrantz   Step 3: clean the glass, especially the edge that ...   Jun 4 2022, 08:15 PM
nivekdodge   You have started it, correct? Does the dynamat wo...   Jun 4 2022, 09:28 PM
barnfind9141972   You have started it, correct? Does the dynamat w...   Jun 4 2022, 11:19 PM
nivekdodge   [quote name='nivekdodge' post='3006522' date='Jun...   Jun 5 2022, 04:49 PM
bkrantz   You have started it, correct? Does the dynamat w...   Jun 5 2022, 08:12 PM
bkrantz   Here's the windshield after painting the butyl...   Jun 5 2022, 08:16 PM
bkrantz   Next, I fitted the lower (inside) windshield seal.   Jun 5 2022, 08:22 PM
bkrantz   I notched the ends so they tuck under the bottoms ...   Jun 5 2022, 08:24 PM
bkrantz   Like this. Note that I had to remove this strip d...   Jun 5 2022, 08:25 PM
bkrantz   Next I got out the windshield trim kit. This cont...   Jun 5 2022, 08:27 PM
bkrantz   The small pieces include another batch of (afterma...   Jun 5 2022, 08:29 PM
bkrantz   I also dry-fit the trim. As others have said, thi...   Jun 5 2022, 08:36 PM
bkrantz   Step 4: OK, time for the retaining clips. I had o...   Jun 5 2022, 08:37 PM
bkrantz   My method: first dip the prongs into some soapy wa...   Jun 5 2022, 08:38 PM
bkrantz   Then use a 5mm 1/4" socket on an extension an...   Jun 5 2022, 08:41 PM
bkrantz   And then seat the plastic stud with a pin punch. ...   Jun 5 2022, 08:43 PM
bkrantz   But my first attempt failed. I hit the clip too h...   Jun 5 2022, 08:45 PM
bkrantz   The next attempt worked. I learned to initially t...   Jun 5 2022, 08:49 PM
bkrantz   My luck held for all 19 clips.   Jun 5 2022, 08:50 PM
bkrantz   I then taped up around the recess to protect the p...   Jun 5 2022, 08:53 PM
Cairo94507   Wish I was near to lend a hand. :beer2: :popcorn...   Jun 6 2022, 09:09 AM
autopro   Same here   Jun 6 2022, 09:23 AM
bkrantz   Thanks, guys--I really appreciate it. I have some...   Jun 6 2022, 07:12 PM
bkrantz   I took a break from 914 work today, to build a new...   Jun 6 2022, 07:17 PM
bkrantz   Not fancy and probably overbuilt, but I figure hea...   Jun 6 2022, 07:18 PM
bkrantz   I topped it with a layer of replaceable masonite. ...   Jun 6 2022, 07:21 PM
Puebloswatcop   I topped it with a layer of replaceable masonite....   Jun 7 2022, 06:57 AM
bkrantz   And for now I moved out my old 2' x 8' wor...   Jun 6 2022, 07:24 PM
bkrantz   Mirror day. I found two original late mirrors, an...   Jun 7 2022, 08:20 PM
bkrantz   One needed some tightening of the internal tension...   Jun 7 2022, 08:23 PM
bkrantz   Mirrors installed, and aimed.   Jun 7 2022, 08:26 PM
bkrantz   One more off the list.   Jun 7 2022, 08:27 PM
bkrantz   While I was in the car I remembered that the left ...   Jun 7 2022, 08:29 PM
bkrantz   To provide some drag on the vane body, I cut a thi...   Jun 7 2022, 08:31 PM
bkrantz   This can't be too thick, since the pivot peg o...   Jun 7 2022, 08:32 PM
bkrantz   That tightened up the pivot nicely, with a small a...   Jun 7 2022, 08:33 PM
bkrantz   To make the vent lock into the dash, I pried all t...   Jun 7 2022, 08:34 PM
bkrantz   Now the vent clicks into the dash, and stays in.   Jun 7 2022, 08:36 PM
bkrantz   One more thing I noticed while sitting in the car:...   Jun 7 2022, 08:41 PM
bkrantz   The last thing I did today was move the trunk lid ...   Jun 7 2022, 08:46 PM
FlacaProductions   re: clock losing time - have you been disconnectin...   Jun 8 2022, 11:09 AM
bkrantz   re: clock losing time - have you been disconnecti...   Jun 8 2022, 08:18 PM
bkrantz   re: clock losing time - have you been disconnect...   Jun 10 2022, 08:35 PM
bbrock   [quote name='bkrantz' post='3007464' date='Jun 8 ...   Jun 10 2022, 08:43 PM
bkrantz   I got out the hardware for the trunk lid, includin...   Jun 8 2022, 08:22 PM
bkrantz   Then I use a tap to clean the holes for the hinges...   Jun 8 2022, 08:23 PM
bkrantz   And the latch.   Jun 8 2022, 08:24 PM
bkrantz   Working on the trunk lid reminded me that I have n...   Jun 8 2022, 08:28 PM
bkrantz   I do have 3M pillar-filling foam, but not sure abo...   Jun 8 2022, 08:31 PM
bkrantz   I decided to fill the trunk lid frame cavity with ...   Jun 9 2022, 08:16 PM
seanpaulmc   I decided to fill the trunk lid frame cavity with...   Jun 10 2022, 05:32 AM
bkrantz   I decided to fill the trunk lid frame cavity wit...   Jun 10 2022, 08:27 PM
bkrantz   I shot this into the rear cavity, and tilted the l...   Jun 9 2022, 08:18 PM
bkrantz   While that was drying, I played with the 3M expand...   Jun 9 2022, 08:20 PM
bkrantz   Here's an initial squirt of foam juice. It co...   Jun 9 2022, 08:21 PM
bkrantz   After about a minute it doubled in size.   Jun 9 2022, 08:23 PM
bkrantz   After about 10 minutes it was this big, and stiff....   Jun 9 2022, 08:26 PM
bkrantz   I shot about 1/3 of the tubes into the rear cavity...   Jun 9 2022, 08:32 PM
bkrantz   One more thing, also with some left-overs, in this...   Jun 9 2022, 08:34 PM
bkrantz   I used this to "glue" the frame to the s...   Jun 9 2022, 08:36 PM
bkrantz   I cleaned the seam sealer as much as possible, and...   Jun 10 2022, 08:29 PM
bkrantz   New rubber stand-offs.   Jun 10 2022, 08:29 PM
bkrantz   One in each rear corner.   Jun 10 2022, 08:30 PM
bkrantz   Then I made room for the adjuster bolt on top of t...   Jun 10 2022, 08:31 PM
bkrantz   I cut a round recess. But I will wait to install ...   Jun 10 2022, 08:32 PM
bkrantz   Thanks, Brent. Yeah, the 914 clock design has alw...   Jun 11 2022, 09:03 PM
bkrantz   Anyway, I will attempt to adjust the running speed...   Jun 11 2022, 09:06 PM
bkrantz   I reset the time to match my phone, and will check...   Jun 11 2022, 09:07 PM
raynekat   Easy to see why I competent shop would charge a ba...   Jun 12 2022, 04:38 PM
bkrantz   Easy to see why I competent shop would charge a b...   Jun 12 2022, 08:06 PM
930cabman   Easy to see why I competent shop would charge a ...   Jun 13 2022, 09:19 AM
bkrantz   [quote name='bkrantz' post='3008265' date='Jun 12...   Jun 13 2022, 07:20 PM
bkrantz   No time to work on 914s today. I spent the aftern...   Jun 12 2022, 08:10 PM
FlacaProductions   Very cool....it's the little things....   Jun 13 2022, 07:47 AM
bkrantz   Big day today! Car friends Chuck and Mike (Ka...   Jun 13 2022, 07:25 PM
bkrantz   To get an even gap all around, I doubled up on the...   Jun 13 2022, 07:28 PM
bkrantz   Gap at the top.   Jun 13 2022, 07:29 PM
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