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> Rebuiding Inside-out
bkrantz
post Oct 16 2019, 08:47 PM
Post #1


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I realize most rebuilds go from the inside to the outside, but I am struck by how straight and clean the outer panels, including paint, look on my 73 2.0. And all the nasty stuff is hidden underneath--which I know is also not unusual.

Any way, I bought the car knowing most of what it was: a 2.0 with all the sport and appearance group equipment, including 5 good Fuchs, and the original fuel injection. The original engine is confirmed by a COA. In contrast to the exterior the interior was mixed at best, with some funky carpet. And the front and rear trunks (and engine compartment, and interior) had been sprayed with black undercoating.

So after a month, I have the car stripped to a bare shell, except for suspension and steering. I measured everything I could, and the body is very square and on spec. I need to patch some local rust spots, and replace the rear floor. And then do some minor straightening: right headlight bucket, front edge of right front fender, rear panel, etc.


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bkrantz   Rebuiding Inside-out   Oct 16 2019, 08:47 PM
bkrantz   I used 5/16" butyl tape I ordered through NAP...   Jun 13 2022, 07:31 PM
bkrantz   I took about 10 minutes to lay the butyl in the re...   Jun 13 2022, 07:35 PM
bkrantz   With lots of hopeful thoughts we laid the glass in...   Jun 13 2022, 07:39 PM
bkrantz   This is the amount of butyl tape left over from th...   Jun 13 2022, 07:43 PM
bkrantz   Upper left corner with the initial adhesion. Late...   Jun 13 2022, 07:44 PM
bkrantz   But before that, we mounted the trunk lid. That i...   Jun 13 2022, 07:47 PM
bkrantz   After a few minutes of adjustment, the fit was pre...   Jun 13 2022, 07:52 PM
bkrantz   So then, time to actually drive the car, if only 3...   Jun 13 2022, 07:58 PM
bkrantz   Almost complete 914 in the sun. The paint looks p...   Jun 13 2022, 07:59 PM
bkrantz   After a bit more than an hour in the summer sun, t...   Jun 13 2022, 08:01 PM
bkrantz   Another outside shot. I can't help it.   Jun 13 2022, 08:04 PM
bkrantz   Back inside, I tried to shift the engine lid forwa...   Jun 13 2022, 08:06 PM
bkrantz   I did a bit of impromptu metal work to bump the ta...   Jun 13 2022, 08:09 PM
bkrantz   More done.   Jun 13 2022, 08:11 PM
930cabman   It moves, under it's own power :cheer: :chee...   Jun 14 2022, 04:51 AM
jaredmcginness   Amazing progress. Paint looks GREAT in the sun...   Jun 14 2022, 05:17 AM
Cairo94507   Looks amazing and even more amazing in the sun. ...   Jun 14 2022, 06:46 AM
mb911   Looks fantastic great job. I believe you have one ...   Jun 14 2022, 06:56 AM
autopro   Looks awesome out in the sun, that paint really sh...   Jun 14 2022, 08:55 AM
bkrantz   Thanks, everyone. That might have been the shorte...   Jun 14 2022, 07:27 PM
bkrantz   I put the engine lid back on, and adjusted it to b...   Jun 14 2022, 07:30 PM
bkrantz   Clearance between the engine and trunk lids is bet...   Jun 14 2022, 07:32 PM
bkrantz   I got out the trunk lid pin.   Jun 14 2022, 07:35 PM
bkrantz   And did one more test in the latch, to make sure i...   Jun 14 2022, 07:36 PM
bkrantz   First attempt, with the pin installed. Good news:...   Jun 14 2022, 07:39 PM
bkrantz   I took the pin off, and adjusted the exposed lengt...   Jun 14 2022, 07:41 PM
bkrantz   After two attempts, I have the height where I want...   Jun 14 2022, 07:42 PM
bkrantz   So then I tried putting the roof into the trunk wi...   Jun 14 2022, 07:43 PM
bkrantz   But...the lid will not close. ARGH!   Jun 14 2022, 07:45 PM
bkrantz   The rubber latches are already as far down as the ...   Jun 14 2022, 07:46 PM
bkrantz   So I removed the latches, put the roof in, and the...   Jun 14 2022, 07:50 PM
bkrantz   That means the latches have to sit about 3/16...   Jun 14 2022, 07:51 PM
FlacaProductions   Do you have the top pushed all the way forward int...   Jun 14 2022, 07:51 PM
bkrantz   Trigger warning: purists might not want to look...   Jun 14 2022, 07:52 PM
bkrantz   Step 2: modify the brackets so there is clearance ...   Jun 14 2022, 07:54 PM
bkrantz   Here's my initial mod. I will neaten this up ...   Jun 14 2022, 07:55 PM
bkrantz   Meanwhile, I got out my new PCA badge.   Jun 14 2022, 07:57 PM
bkrantz   This has the same problem as the 914 World badge: ...   Jun 14 2022, 07:58 PM
bkrantz   So I did some drilling and filing, and then stuck ...   Jun 14 2022, 08:00 PM
Dion   Looking fantastic. Paint looks outstanding in the ...   Jun 14 2022, 08:53 PM
bkrantz   Looking fantastic. Paint looks outstanding in the...   Jun 15 2022, 07:29 PM
bkrantz   Before welding, I disconnected the battery, but fi...   Jun 15 2022, 07:32 PM
bkrantz   I also disconnected the Megasquirt brain.   Jun 15 2022, 07:33 PM
bkrantz   Then I welded the new corners on both brackets. I...   Jun 15 2022, 07:35 PM
bkrantz   Then some grinding followed by a flappy sanding wh...   Jun 15 2022, 07:36 PM
bkrantz   Primed (with a brush, since I figured I could get ...   Jun 15 2022, 07:37 PM
bkrantz   And painted. Should be ready to reassemble tomorr...   Jun 15 2022, 07:39 PM
bkrantz   Meanwhile, I mounted the modified grille badge.   Jun 15 2022, 07:40 PM
bkrantz   Hardware below the grille.   Jun 15 2022, 07:41 PM
bkrantz   Badge from above. I know not everyone is a PCA fa...   Jun 15 2022, 07:42 PM
bkrantz   Here are the rubber catches installed in the lower...   Jun 16 2022, 07:06 PM
bkrantz   With the top in the trunk, the rear corners still ...   Jun 16 2022, 07:07 PM
bkrantz   I did some fine tuning on the position and length ...   Jun 16 2022, 07:09 PM
bkrantz   And the position of the latch, with a couple of wa...   Jun 16 2022, 07:10 PM
bkrantz   So, here we go: top panel in the trunk.   Jun 16 2022, 07:13 PM
bkrantz   And the trunk lid closes without a fuss.   Jun 16 2022, 07:14 PM
bkrantz   Before I closed things up, I attached the USB cabl...   Jun 16 2022, 07:17 PM
bkrantz   But can't leave it on the trunk floor, so I ma...   Jun 16 2022, 07:17 PM
Puebloswatcop   Wow Bob, things are really moving along now. Glad...   Jun 17 2022, 06:54 AM
bkrantz   Wow Bob, things are really moving along now. Gla...   Jun 17 2022, 08:46 PM
bkrantz   I finally tacked the trim today. I guess I was a ...   Jun 17 2022, 08:49 PM
bkrantz   I assembled the complete frame and did one more se...   Jun 17 2022, 08:54 PM
bkrantz   I figured one of the upper corners was the place t...   Jun 17 2022, 08:56 PM
bkrantz   Then I snapped in the other upper corner, and work...   Jun 17 2022, 08:58 PM
bkrantz   At the bottom, I started in the middle, and then w...   Jun 17 2022, 09:00 PM
bkrantz   I ended at the lower right corner.   Jun 17 2022, 09:01 PM
bkrantz   Here's the complete trim in place. Now things...   Jun 17 2022, 09:03 PM
bkrantz   My fancy, high tech almost hidden FM antenna.   Jun 17 2022, 09:04 PM
bkrantz   Stuck to the inside of the glass. Later we can li...   Jun 17 2022, 09:06 PM
bkrantz   Then, I got out the wipers. New arms and new blad...   Jun 17 2022, 09:07 PM
bkrantz   Bent arm goes on the right, right?   Jun 17 2022, 09:07 PM
bkrantz   I put the blades on the arms, and then the arms on...   Jun 17 2022, 09:10 PM
bkrantz   Here's my set alignment.   Jun 17 2022, 09:11 PM
bkrantz   The correct 340mm (13.5") blades sure look sm...   Jun 17 2022, 09:12 PM
bkrantz   I checked my clock again, and given that it lost n...   Jun 17 2022, 09:17 PM
bkrantz   Really almost done.   Jun 17 2022, 09:18 PM
bkrantz   I did get out the interior rear view mirror, which...   Jun 17 2022, 09:20 PM
Cairo94507   :popcorn: :trophy:   Jun 18 2022, 07:55 AM
bkrantz   Before mounting the mirror, I want to make sure it...   Jun 18 2022, 08:08 PM
bkrantz   I also got out the mounting hardware. Some was on...   Jun 18 2022, 08:09 PM
bkrantz   I started with the center mount.   Jun 18 2022, 08:10 PM
bkrantz   Then the right visor and mount.   Jun 18 2022, 08:11 PM
bkrantz   Followed by the left visor and mount. I then adju...   Jun 18 2022, 08:13 PM
bkrantz   Visors on.   Jun 18 2022, 08:13 PM
bkrantz   Cross that off the list.   Jun 18 2022, 08:14 PM
bkrantz   Then start checking mirror position. I am a bit c...   Jun 18 2022, 08:17 PM
bkrantz   Before mounting, the mirror needs some work. The ...   Jun 18 2022, 08:18 PM
bkrantz   After shaving and dissolving off the glue, the mou...   Jun 18 2022, 08:20 PM
bkrantz   I was able to sand out most of the scratches.   Jun 18 2022, 08:21 PM
bkrantz   Meanwhile, I noticed that the stud from the mirror...   Jun 18 2022, 08:23 PM
bkrantz   Perhaps a bit of penetrating Loctite will fix that...   Jun 18 2022, 08:25 PM
bkrantz   The Loctite worked, and the mirror arm has no play...   Jun 19 2022, 07:17 PM
bkrantz   I marked the center, and the stock height.   Jun 19 2022, 07:19 PM
bkrantz   I removed the arm from the base, and stuck on the ...   Jun 19 2022, 07:20 PM
bkrantz   I mounted the base just a bit higher than spec, ju...   Jun 19 2022, 07:21 PM
bkrantz   But after pushing as hard as I dared, I could not ...   Jun 19 2022, 07:25 PM
bkrantz   Anyway, the mirror is stuck on for now. The posit...   Jun 19 2022, 07:26 PM
bkrantz   So...that's it. Last part attached to the car...   Jun 19 2022, 07:28 PM
bkrantz   Of course, still lots to do before I can claim tha...   Jun 19 2022, 07:32 PM
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