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> Rebuiding Inside-out
bkrantz
post Oct 16 2019, 08:47 PM
Post #1


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I realize most rebuilds go from the inside to the outside, but I am struck by how straight and clean the outer panels, including paint, look on my 73 2.0. And all the nasty stuff is hidden underneath--which I know is also not unusual.

Any way, I bought the car knowing most of what it was: a 2.0 with all the sport and appearance group equipment, including 5 good Fuchs, and the original fuel injection. The original engine is confirmed by a COA. In contrast to the exterior the interior was mixed at best, with some funky carpet. And the front and rear trunks (and engine compartment, and interior) had been sprayed with black undercoating.

So after a month, I have the car stripped to a bare shell, except for suspension and steering. I measured everything I could, and the body is very square and on spec. I need to patch some local rust spots, and replace the rear floor. And then do some minor straightening: right headlight bucket, front edge of right front fender, rear panel, etc.


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bkrantz   Rebuiding Inside-out   Oct 16 2019, 08:47 PM
bkrantz   That looks better.   Jul 13 2022, 08:00 PM
bkrantz   Every 914 needs a toolkit onboard, right? I have ...   Jul 13 2022, 08:05 PM
bkrantz   Good spot for the tool bag on the right side of th...   Jul 13 2022, 08:07 PM
bkrantz   Some bling: new window cranks. The originals were...   Jul 16 2022, 08:31 PM
bkrantz   I like it.   Jul 16 2022, 08:32 PM
bkrantz   Left side too. The bit of shiny metal matches the...   Jul 16 2022, 08:33 PM
Puebloswatcop   Shiny is good. I think I like them better than th...   Jul 17 2022, 05:11 AM
FlacaProductions   I recently put the same cranks on for the same rea...   Jul 17 2022, 08:47 AM
bkrantz   No 914 work today, but I can't resist noting o...   Jul 17 2022, 06:35 PM
bkrantz   Getting ready to haul the 914 to the big city, and...   Jul 18 2022, 08:45 PM
bkrantz   Then for fun, and to get the rig off the street, I...   Jul 18 2022, 08:46 PM
Puebloswatcop   The good thing is the Speedometer and Odmeter are ...   Jul 19 2022, 01:18 PM
930cabman   The speedo in my 1975 works when I can get her ove...   Jul 19 2022, 01:29 PM
NARP74   Looks great. Which big city?   Jul 19 2022, 01:43 PM
bkrantz   Looks great. Which big city? Longmont, which I...   Jul 19 2022, 08:28 PM
bkrantz   At 5250 Perfomance in Longmont, CO. Nice shop wit...   Jul 20 2022, 08:41 PM
bkrantz   Here's their Mustang dyno.   Jul 20 2022, 08:42 PM
bkrantz   And the 914 strapped down. Mike was not too worri...   Jul 20 2022, 08:44 PM
bkrantz   The core of the dyno: electromagnetic brakes, with...   Jul 20 2022, 08:45 PM
bkrantz   A quick review of the day. Once home and after re...   Jul 20 2022, 08:57 PM
bkrantz   Ready to go home. BTW, the old bumpers went to Ch...   Jul 20 2022, 09:00 PM
bkrantz   BTW, we found this under the transaxle during the ...   Jul 20 2022, 09:13 PM
914GTSTI   I will use all that you have done on my rebuild. V...   Jul 20 2022, 10:04 PM
bkrantz   We made it home yesterday, and got the car unloade...   Jul 22 2022, 07:38 PM
bkrantz   When I washed the car, I noticed that both headlig...   Jul 22 2022, 07:39 PM
bkrantz   Then I started thinking about how to sort through ...   Jul 22 2022, 07:41 PM
bkrantz   My updated lists. Next week I will get an alignme...   Jul 22 2022, 07:43 PM
bkrantz   Here's my speedo cable again drive that ...   Jul 23 2022, 07:29 PM
bkrantz   First I tried pressing the pieces together, but it...   Jul 23 2022, 07:30 PM
bkrantz   Looks ready to go, but...   Jul 23 2022, 07:31 PM
bkrantz   First I confirmed that if I spun the speedo cable ...   Jul 23 2022, 07:33 PM
bkrantz   But then I figured out that the angle drive transm...   Jul 23 2022, 07:36 PM
ndfrigi   You have angle drive. You can drive in reverse an...   Jul 23 2022, 10:31 PM
bkrantz   You have angle drive. You can drive in reverse a...   Jul 24 2022, 06:52 PM
bkrantz   I tackled the headlights today. It might be hard ...   Jul 24 2022, 06:54 PM
bkrantz   Here's the likely problem: the rubber cap that...   Jul 24 2022, 06:56 PM
bkrantz   Assembly out, and separated into lens and reflecto...   Jul 24 2022, 06:58 PM
bkrantz   it would be easy to clean inside the lens, except ...   Jul 24 2022, 06:59 PM
bkrantz   Here's my solution: a piece of synthetic rag, ...   Jul 24 2022, 07:01 PM
bkrantz   Working the rag with cleaner around the inside.   Jul 24 2022, 07:02 PM
bkrantz   After a couple of rounds, it looks sparking clean ...   Jul 24 2022, 07:02 PM
bkrantz   How about sealing all the openings, with my favori...   Jul 24 2022, 07:03 PM
bkrantz   First, I sealed around the bulb.   Jul 24 2022, 07:04 PM
bkrantz   Then a bead of goop around the rubber cap edge, si...   Jul 24 2022, 07:06 PM
bkrantz   We'll see tomorrow if it stays sealed.   Jul 24 2022, 07:07 PM
bkrantz   Another quick task: replacing the license plate sc...   Jul 24 2022, 07:09 PM
Puebloswatcop   Another quick task: replacing the license plate s...   Jul 27 2022, 07:48 AM
bkrantz   Another quick task: replacing the license plate ...   Jul 27 2022, 07:52 PM
bkrantz   Now I have to avoid losing the security Torx bit.   Jul 24 2022, 07:10 PM
bkrantz   Headlights ready to instal, with a bead of goop ar...   Jul 25 2022, 07:48 PM
bkrantz   installed with the lights off and it looks clear.   Jul 25 2022, 07:50 PM
bkrantz   And with the lights on, still looks good.   Jul 25 2022, 07:50 PM
bkrantz   Covers back on, ready for some night driving (afte...   Jul 25 2022, 07:51 PM
bkrantz   I took the 914 to a shop for a "real" fo...   Jul 25 2022, 07:55 PM
bkrantz   Once home I got out my vintage primitive camber ga...   Jul 25 2022, 07:57 PM
bkrantz   But my home readings are not close to the suspect ...   Jul 25 2022, 07:59 PM
bkrantz   First step: I checked the zero on the gauge (I kno...   Jul 26 2022, 08:13 PM
bkrantz   I also tried using my iPhone, with a clinometer ap...   Jul 26 2022, 08:19 PM
bkrantz   Here's my new measurements, with the phone app...   Jul 26 2022, 08:21 PM
bkrantz   I decided to make a new gauge to use my phone from...   Jul 26 2022, 08:24 PM
bkrantz   I used more JB Weld to glue the parts together. I...   Jul 26 2022, 08:26 PM
bkrantz   Here's my new camber gauge, without the phone....   Jul 27 2022, 07:54 PM
bkrantz   And here's the gauge with the phone attached.   Jul 28 2022, 07:29 PM
bkrantz   Time to get into some suspension adjustments, fron...   Jul 28 2022, 07:35 PM
bkrantz   But...the front right strut top is already as far ...   Jul 28 2022, 07:39 PM
bkrantz   I dropped the strut top to make work space.   Jul 28 2022, 07:41 PM
bkrantz   Strut stashed inside the fender.   Jul 28 2022, 07:42 PM
bkrantz   I first filed a bit less than 1/8" from the o...   Jul 28 2022, 07:46 PM
bkrantz   And then some touch-up painting.   Jul 28 2022, 07:47 PM
bkrantz   But then the strut mount made contact with the ins...   Jul 28 2022, 07:50 PM
bkrantz   Meanwhile to keep the rear in sync with ride heigh...   Jul 28 2022, 07:53 PM
bkrantz   I changed the strut spring perch one notch higher,...   Jul 28 2022, 07:55 PM
bkrantz   One side benefit: now the springs are barely in co...   Jul 28 2022, 07:56 PM
bkrantz   Another side benefit: I got to use my new large me...   Jul 28 2022, 07:57 PM
bkrantz   Then I installed the two remaining shims I have, 2...   Jul 28 2022, 07:59 PM
Puebloswatcop   Wow Bob, good luck, you are venturing into my ...   Jul 29 2022, 06:07 PM
raynekat   No sheet...I'd definitely call that "no m...   Jul 30 2022, 04:46 PM
bkrantz   No sheet...I'd definitely call that "no ...   Jul 30 2022, 07:47 PM
bkrantz   Back on the job. Before finishing the alignment, ...   Aug 2 2022, 09:42 PM
bkrantz   I was hoping the cable would screw on correctly, b...   Aug 2 2022, 09:43 PM
bkrantz   Just for fun, I tried my spare cable. This screws...   Aug 2 2022, 09:46 PM
bkrantz   Anyway, here is the new drive installed, with the ...   Aug 2 2022, 09:47 PM
bkrantz   Without a rubber cap, I improvised with rubber tap...   Aug 2 2022, 09:48 PM
bkrantz   Sealed up--I hope.   Aug 2 2022, 09:49 PM
bkrantz   OK, back to suspension work. I need to raise the ...   Aug 2 2022, 09:50 PM
bkrantz   So I reset them rotated 1 spine.   Aug 2 2022, 09:51 PM
bkrantz   I reinstalled the front strut tops, and got them a...   Aug 2 2022, 09:53 PM
bkrantz   After a first camber check, I removed one 2mm shim...   Aug 2 2022, 09:55 PM
bkrantz   Here's how I ended up with camber, measured wi...   Aug 2 2022, 09:58 PM
bkrantz   For setting caster and toe, I will use a trick oth...   Aug 2 2022, 10:00 PM
bkrantz   With a pair under each tire, I should be able to t...   Aug 2 2022, 10:01 PM
bkrantz   I set the caster (or castor) today. The process i...   Aug 3 2022, 07:34 PM
bkrantz   BTW, in a 914 20° is a little more than one compl...   Aug 3 2022, 07:36 PM
bkrantz   After the first round it was close, and so I had t...   Aug 3 2022, 07:38 PM
bkrantz   Here are my results. The caster spec is 6.0° and...   Aug 3 2022, 07:41 PM
bkrantz   Last thing today I set up the parallel strings for...   Aug 3 2022, 07:43 PM
bkrantz   Before I started working on setting toe-in, I rese...   Aug 4 2022, 07:31 PM
bkrantz   Here are my initial measurements, which I could re...   Aug 4 2022, 07:33 PM
bkrantz   To adjust the rear, I loosed the 3 bolts for the o...   Aug 4 2022, 07:35 PM
bkrantz   Of course the front is more civilized, with adjust...   Aug 4 2022, 07:36 PM
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