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> Rebuiding Inside-out
bkrantz
post Oct 16 2019, 08:47 PM
Post #1


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I realize most rebuilds go from the inside to the outside, but I am struck by how straight and clean the outer panels, including paint, look on my 73 2.0. And all the nasty stuff is hidden underneath--which I know is also not unusual.

Any way, I bought the car knowing most of what it was: a 2.0 with all the sport and appearance group equipment, including 5 good Fuchs, and the original fuel injection. The original engine is confirmed by a COA. In contrast to the exterior the interior was mixed at best, with some funky carpet. And the front and rear trunks (and engine compartment, and interior) had been sprayed with black undercoating.

So after a month, I have the car stripped to a bare shell, except for suspension and steering. I measured everything I could, and the body is very square and on spec. I need to patch some local rust spots, and replace the rear floor. And then do some minor straightening: right headlight bucket, front edge of right front fender, rear panel, etc.


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bkrantz   Rebuiding Inside-out   Oct 16 2019, 08:47 PM
bkrantz   Here's what I ended with, pretty much on targe...   Aug 4 2022, 07:38 PM
Lilchopshop   @bkrantz , :worship: :worship: :worship:   Aug 5 2022, 04:53 AM
Puebloswatcop   Thanks for sharing this process Bob. I know when ...   Aug 5 2022, 05:22 AM
Cairo94507   A Porsche authorized alignment shop may not get it...   Aug 5 2022, 06:52 AM
bbrock   Nice work! :trophy:   Aug 5 2022, 01:22 PM
bkrantz   Thanks, guys. My original goal was to get a rough...   Aug 5 2022, 08:03 PM
bkrantz   I checked the toe measurements and camber (with my...   Aug 5 2022, 08:06 PM
bkrantz   While driving I tried the brake pad bedding proced...   Aug 5 2022, 08:34 PM
930cabman   While driving I tried the brake pad bedding proce...   Aug 6 2022, 02:27 PM
bkrantz   [quote name='bkrantz' post='3020777' date='Aug 5 ...   Aug 6 2022, 08:09 PM
SKL1   Get back to work Bob, I noticed a speck of dust on...   Aug 5 2022, 11:18 PM
bkrantz   Get back to work Bob, I noticed a speck of dust o...   Aug 6 2022, 08:07 PM
Puebloswatcop   Bob, I am impressed with the allignment you did. ...   Aug 6 2022, 07:38 AM
raynekat   Bob, your alignment will be better than most shops...   Aug 6 2022, 04:44 PM
bbrock   Bob, your alignment will be better than most shop...   Aug 6 2022, 07:15 PM
bkrantz   First Durango cars and coffee for the 914 today. ...   Aug 6 2022, 08:11 PM
Puebloswatcop   First Durango cars and coffee for the 914 today. ...   Aug 8 2022, 07:39 AM
bkrantz   First Durango cars and coffee for the 914 today....   Aug 8 2022, 07:21 PM
bkrantz   With my son watching his GPS app, we figured out t...   Aug 6 2022, 08:13 PM
bkrantz   When we got home, I saw what looks like condensati...   Aug 6 2022, 08:15 PM
930cabman   Hate to say it, but this stuff will never go away....   Aug 7 2022, 06:02 AM
iankarr   So awesome. Congrats on your first C&C! T...   Aug 7 2022, 08:27 AM
bkrantz   Thanks, Ian. I can handle more 914 driving as ...   Aug 7 2022, 07:36 PM
FlacaProductions   So....wait. It's OVER?! This has been my...   Aug 8 2022, 08:45 AM
bkrantz   So....wait. It's OVER?! This has been m...   Aug 8 2022, 07:22 PM
bkrantz   Going a bit OT, but garage time this weekend was d...   Aug 8 2022, 07:29 PM
bkrantz   Success! Here is the top of the pump-sender un...   Aug 8 2022, 07:29 PM
bkrantz   I swapped in the new pump, connected fuel lines an...   Aug 8 2022, 07:33 PM
Puebloswatcop   And hey, I'm sure you probably have some trust...   Aug 8 2022, 07:44 PM
bkrantz   Funny you should ask. I had half a tube of 3M sea...   Aug 9 2022, 07:48 PM
bkrantz   And then everything back to the way it was. OK, e...   Aug 9 2022, 07:50 PM
bkrantz   I tried out my new Tenhulzen camber gauge. I had ...   Aug 9 2022, 07:53 PM
bkrantz   Final(?) camber numbers still look good, and are w...   Aug 9 2022, 07:55 PM
bkrantz   Finally, some 914 time. I got the new repro engin...   Aug 13 2022, 07:57 PM
bkrantz   The raw fit is close. BTW, I have aftermarket SS ...   Aug 13 2022, 07:59 PM
bkrantz   A minor trim on one corner.   Aug 13 2022, 08:00 PM
bkrantz   A bit of minor bending.   Aug 13 2022, 08:01 PM
bkrantz   And two elongated mounting holes.   Aug 13 2022, 08:01 PM
bkrantz   Excellent fit now.   Aug 13 2022, 08:02 PM
bkrantz   I added a couple of holes so I can tie the clutch,...   Aug 13 2022, 08:04 PM
bkrantz   Both pieces ready for powder coating.   Aug 13 2022, 08:04 PM
bkrantz   While under the car, I noticed a couple of oil spo...   Aug 13 2022, 08:06 PM
930cabman   While under the car, I noticed a couple of oil sp...   Aug 15 2022, 03:49 PM
bkrantz   Not what I want to see. :angry: It looks like ...   Aug 13 2022, 08:09 PM
bbrock   Not what I want to see. :angry: It looks like...   Aug 13 2022, 08:15 PM
wonkipop   Not what I want to see. :angry: It looks like...   Aug 15 2022, 04:32 PM
bkrantz   Next, some new brake parts: a reservoir cap, gaske...   Aug 13 2022, 08:26 PM
bkrantz   I installed the Speed Bleeders. I have heard a co...   Aug 13 2022, 08:33 PM
bkrantz   Onto bleeding. Another can of ATE fluid.   Aug 14 2022, 08:58 PM
bkrantz   Got to work bleeding each corner. With the Speed ...   Aug 14 2022, 09:02 PM
bkrantz   And then time for the new reservoir cap.   Aug 14 2022, 09:02 PM
Puebloswatcop   Hey Bob, sorry to see the oil leak issue, hope it ...   Aug 15 2022, 08:11 AM
bkrantz   Hey Bob, sorry to see the oil leak issue, hope it...   Aug 15 2022, 08:37 PM
bkrantz   Thanks for the leak optimism, guys. Like I said, ...   Aug 15 2022, 08:34 PM
bkrantz   I was poking around underneath my car again, and I...   Aug 16 2022, 07:52 PM
bkrantz   I know people have done different things to keep t...   Aug 16 2022, 07:53 PM
bkrantz   This might work. And could look neater if I remov...   Aug 16 2022, 07:54 PM
TX914   This might work. And could look neater if I remo...   Aug 21 2022, 06:08 AM
bkrantz   Another minor problem: the heater lever will not s...   Aug 20 2022, 07:48 PM
bkrantz   So I increased the "slack" in the contro...   Aug 20 2022, 07:50 PM
bkrantz   I decided to fit the rain hats, for the ITB air fi...   Aug 21 2022, 03:30 PM
bkrantz   Left side is easy.   Aug 21 2022, 03:30 PM
bkrantz   Got to use my new nut driver. This lives in the g...   Aug 21 2022, 03:31 PM
bkrantz   But the right side hat hits the upper trunk torsio...   Aug 21 2022, 03:32 PM
bkrantz   I cut out a section for clearance.   Aug 21 2022, 03:33 PM
bkrantz   Note that the cut is not equal, since the torsion ...   Aug 21 2022, 03:34 PM
bkrantz   Better!   Aug 21 2022, 03:35 PM
bkrantz   Then I messed with the engine sheet metal rubber s...   Aug 21 2022, 03:36 PM
bkrantz   Better.   Aug 21 2022, 03:36 PM
bkrantz   Now for the secret clips.   Aug 21 2022, 03:37 PM
bkrantz   I put one at each end of each rubber section, and ...   Aug 21 2022, 03:38 PM
bkrantz   I wonder what these might be good for.   Aug 21 2022, 03:38 PM
bkrantz   Wow, it's been more than a month. I have done...   Sep 11 2022, 07:12 PM
bkrantz   Anyway, I got back to work today, trying to clear ...   Sep 11 2022, 07:15 PM
bkrantz   Speaking of lights, a friend pointed out that my r...   Sep 11 2022, 07:17 PM
bkrantz   I pulled the connectors from the trans switch and ...   Sep 11 2022, 07:20 PM
bkrantz   With the key on, the reverse lights work now. Mus...   Sep 11 2022, 07:21 PM
bkrantz   To address my brake issue, I ordered a set of Text...   Sep 11 2022, 07:26 PM
bkrantz   So, take the Porterfield pads out of the front cal...   Sep 11 2022, 07:27 PM
bkrantz   And replace with Textar pads, which are quite a bi...   Sep 11 2022, 07:28 PM
bkrantz   The rear pads are about the same thickness.   Sep 11 2022, 07:30 PM
bkrantz   But they need to have one hole enlarged for the re...   Sep 11 2022, 07:31 PM
bkrantz   A few minutes of drill press action.   Sep 11 2022, 07:32 PM
bkrantz   And the new pads are ready to bed and try out.   Sep 11 2022, 07:32 PM
bkrantz   I did not take any photos, but I also adjusted the...   Sep 11 2022, 07:35 PM
Puebloswatcop   Curious why the front pads are so much thinner??? ...   Sep 12 2022, 06:18 PM
bkrantz   Curious why the front pads are so much thinner???...   Sep 12 2022, 08:14 PM
bkrantz   I removed the reverse switch from the transaxle, a...   Sep 12 2022, 08:17 PM
bkrantz   Here's the pin, installed in the transaxle swi...   Sep 12 2022, 08:18 PM
bkrantz   Then I did a bunch of measuring. I figured out th...   Sep 12 2022, 08:20 PM
bkrantz   A simple fix: I removed the thick washer/spacer fr...   Sep 12 2022, 08:23 PM
bkrantz   Success! When the gear shift is in reverse, t...   Sep 12 2022, 08:24 PM
bkrantz   I did a first drive on the Textar pads today, firs...   Sep 15 2022, 07:41 PM
bkrantz   Sorry for the absence. :( Life got busy with l...   Oct 22 2022, 08:05 PM
930cabman   Sorry for the absence. :( Life got busy with ...   Oct 23 2022, 07:29 AM
bkrantz   Sorry for the absence. :( Life got busy with...   Oct 23 2022, 09:10 PM
bkrantz   Plus these on my cart. Once I make an inventory, ...   Oct 22 2022, 08:07 PM
Cairo94507   Going without your thread was like what I imagine ...   Oct 23 2022, 06:50 AM
bkrantz   I sorted through about half the pile today, mostly...   Oct 23 2022, 09:13 PM
bkrantz   Mission accomplished! 3 shelves of 914 stuff ...   Oct 24 2022, 07:50 PM
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