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> Rebuiding Inside-out
bkrantz
post Oct 16 2019, 08:47 PM
Post #1


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I realize most rebuilds go from the inside to the outside, but I am struck by how straight and clean the outer panels, including paint, look on my 73 2.0. And all the nasty stuff is hidden underneath--which I know is also not unusual.

Any way, I bought the car knowing most of what it was: a 2.0 with all the sport and appearance group equipment, including 5 good Fuchs, and the original fuel injection. The original engine is confirmed by a COA. In contrast to the exterior the interior was mixed at best, with some funky carpet. And the front and rear trunks (and engine compartment, and interior) had been sprayed with black undercoating.

So after a month, I have the car stripped to a bare shell, except for suspension and steering. I measured everything I could, and the body is very square and on spec. I need to patch some local rust spots, and replace the rear floor. And then do some minor straightening: right headlight bucket, front edge of right front fender, rear panel, etc.


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bkrantz   Rebuiding Inside-out   Oct 16 2019, 08:47 PM
bkrantz   Just a few things to tease the Wanna Buy crowd. P...   Oct 24 2022, 08:15 PM
bkrantz   LE style front air dam, fiberglass (no indication ...   Oct 24 2022, 08:16 PM
bkrantz   Rebuilt 2.0 cylinder heads. Stay tuned for a list...   Oct 24 2022, 08:19 PM
930cabman   Bob, Great thread and thanks again for documentin...   Oct 25 2022, 01:31 PM
bkrantz   Bob, Great thread and thanks again for documenti...   Oct 26 2022, 08:09 PM
930cabman   Bob, Great thread and thanks again for document...   Oct 29 2022, 05:55 AM
bkrantz   [quote name='bkrantz' post='3037943' date='Oct 26...   Oct 29 2022, 07:12 PM
bkrantz   I brought the car home from the paint shop. They ...   Oct 26 2022, 08:11 PM
bkrantz   Now I can start with the badges and other things.   Oct 26 2022, 08:12 PM
bkrantz   Back to work! Looking ahead, I have a bunch o...   Oct 28 2022, 07:42 PM
bkrantz   Here's the rear panel, with the original holes...   Oct 28 2022, 07:44 PM
bkrantz   Figuring out the stock placement. After this I la...   Oct 28 2022, 07:46 PM
bkrantz   The new insignia are cast metal with screw posts. ...   Oct 28 2022, 07:47 PM
bkrantz   A few minutes with a Dremel tool and cut-off disk.   Oct 28 2022, 07:48 PM
bkrantz   That's when I realized that the repros are abo...   Oct 28 2022, 07:49 PM
bkrantz   I decided to use trusty 3M adhesive tape.   Oct 28 2022, 07:50 PM
bkrantz   The easy step: sticking lengths of tape to the ins...   Oct 28 2022, 07:51 PM
bkrantz   The harder step: timing the adhesive tape with a n...   Oct 28 2022, 07:52 PM
bkrantz   Final step: stick 'em on the car. It was a bi...   Oct 28 2022, 07:53 PM
bkrantz   Wide view.   Oct 28 2022, 07:54 PM
bkrantz   I know the obvious choice for a yellow car is blac...   Oct 28 2022, 07:55 PM
bkrantz   Next, I tackled the build sticker. I made the pap...   Oct 28 2022, 07:56 PM
bkrantz   Here's the template in place. BTW, my researc...   Oct 28 2022, 07:58 PM
bkrantz   Sticker in place. Although the original was slive...   Oct 28 2022, 08:00 PM
Cairo94507   I agree 100% with @bkrantz . Having a comprehens...   Oct 29 2022, 01:28 PM
bkrantz   Replacement chassis badge with color code. Pop qui...   Oct 29 2022, 07:14 PM
JmuRiz   Replacement chassis badge with color code. Pop qu...   Oct 29 2022, 07:32 PM
bkrantz   Replacement chassis badge with color code. Pop q...   Oct 30 2022, 06:53 PM
bkrantz   I took out the door stay pin to gain a bit more op...   Oct 29 2022, 07:16 PM
bkrantz   First adjustment: the holes in the new badge are t...   Oct 29 2022, 07:17 PM
bkrantz   Next problem: the rivets are too thin to wedge int...   Oct 29 2022, 07:19 PM
bkrantz   Holding the badge in place, so I can get the lower...   Oct 29 2022, 07:20 PM
bkrantz   All done.   Oct 29 2022, 07:21 PM
bkrantz   Punch list is getting shorter.   Oct 29 2022, 07:22 PM
raynekat   Bob, the door compliance sticker placement was rig...   Oct 29 2022, 09:16 PM
bkrantz   Bob, the door compliance sticker placement was ri...   Oct 30 2022, 07:01 PM
nivekdodge   I agree 100% with [b]@[url=http://www.914world.c...   Oct 30 2022, 08:43 PM
bkrantz   I agree 100% with [b]@[url=http://www.914world....   Oct 31 2022, 07:30 PM
nivekdodge   I agree 100% with [b]@[url=http://www.914world....   Oct 31 2022, 08:39 PM
bkrantz   Another small jobs that was not on the list (excep...   Oct 31 2022, 07:36 PM
bkrantz   That meant I got to buy a new tool, another Facom ...   Oct 31 2022, 07:37 PM
bkrantz   The angle and offset is perfect! I made the n...   Oct 31 2022, 07:38 PM
bkrantz   Done.   Oct 31 2022, 07:38 PM
bkrantz   Next, another problem with something loose, in thi...   Oct 31 2022, 07:41 PM
bkrantz   Time for another special tool, this one from the b...   Oct 31 2022, 07:45 PM
bkrantz   That was just thin enough to hold the nut on the o...   Oct 31 2022, 07:50 PM
bkrantz   Success--maybe. The pivot bolt is tight enough to...   Oct 31 2022, 07:52 PM
bkrantz   Last job today: filling all the interior trim scre...   Oct 31 2022, 07:53 PM
bkrantz   Here's my collection of plugs. The ones in th...   Oct 31 2022, 07:56 PM
bkrantz   The first replacements I tried a few months ago fe...   Oct 31 2022, 07:59 PM
bkrantz   Pretty easy to plug all the holes, inside the targ...   Oct 31 2022, 08:01 PM
bkrantz   All done, but...   Oct 31 2022, 08:02 PM
bkrantz   Working with the the targa trim pad reminded me th...   Oct 31 2022, 08:03 PM
bkrantz   And the right end is pretty mangled.   Oct 31 2022, 08:04 PM
bkrantz   A couple more jobs done.   Oct 31 2022, 08:05 PM
Cairo94507   I can't imagine why Porsche felt they needed, ...   Nov 1 2022, 07:12 AM
930cabman   I can't imagine why Porsche felt they needed,...   Nov 1 2022, 11:11 AM
bkrantz   I can't imagine why Porsche felt they needed...   Nov 1 2022, 08:03 PM
Jeff_72   WOW. Been reading this thread for weeks. Cant be...   Nov 2 2022, 07:52 AM
bkrantz   WOW. Been reading this thread for weeks. Cant b...   Nov 2 2022, 07:53 PM
bkrantz   Another minor task today. First I went for a driv...   Nov 2 2022, 07:59 PM
bkrantz   While the engine was warm, I checked the airflow i...   Nov 2 2022, 08:00 PM
bkrantz   Sorry, life keeps distracting me from garage time....   Nov 10 2022, 08:12 PM
TX914   ... Did I overdo it? Not a chance :)   Nov 11 2022, 06:26 AM
autopro   4 boxes? That's nothing, I think you need more...   Nov 12 2022, 10:03 AM
bkrantz   4 boxes? That's nothing, I think you need mor...   Nov 12 2022, 08:00 PM
930cabman   4 boxes? That's nothing, I think you need mo...   Nov 13 2022, 12:36 PM
bkrantz   [quote name='bkrantz' post='3041047' date='Nov 12...   Dec 12 2022, 08:11 PM
bkrantz   OK, time to get started on winter projects. I rec...   Dec 12 2022, 08:28 PM
bkrantz   So, back to using jack stands. This is as high as...   Dec 12 2022, 08:29 PM
bkrantz   Here's part of the reason for dropping the eng...   Dec 12 2022, 08:31 PM
930cabman   Here's part of the reason for dropping the en...   Dec 13 2022, 05:57 AM
bkrantz   Here's part of the reason for dropping the e...   Dec 13 2022, 08:14 PM
930cabman   [quote name='930cabman' post='3044977' date='Dec ...   Dec 14 2022, 06:04 AM
bkrantz   Frist listing of the things to get done before spr...   Dec 12 2022, 08:32 PM
cassmcentee   It's hard for me to fathom that this is the sa...   Dec 12 2022, 09:11 PM
iankarr   Looking awesome. Congrats! Have you tried tur...   Dec 13 2022, 11:12 PM
Puebloswatcop   Bob, sorry you're having to deal with such an ...   Dec 15 2022, 07:14 PM
bkrantz   I got started today dropping the engine. Exactly ...   Dec 16 2022, 08:40 PM
bkrantz   Starting on the top, I decided to remove the ITBs ...   Dec 16 2022, 08:42 PM
bkrantz   ITBs and cables out.   Dec 16 2022, 08:42 PM
bkrantz   Working on getting all the EFI cables disconnected...   Dec 16 2022, 08:45 PM
bkrantz   Wires, cables, fuel lines, and other things cleare...   Dec 16 2022, 08:46 PM
bkrantz   Starting on the bottom: muffler out.   Dec 16 2022, 08:47 PM
bkrantz   And then the shift rod.   Dec 16 2022, 08:48 PM
raynekat   Ugh....sorry you are having to go thru this. Hopi...   Dec 16 2022, 11:15 PM
nivekdodge   Wow Bob, this is a bummer. Kevin   Dec 18 2022, 08:26 PM
bkrantz   Thanks for the sympathy. But I think my wife is s...   Dec 18 2022, 09:02 PM
bkrantz   More prep for dropping the engine. Heat exchanger...   Dec 18 2022, 09:04 PM
bkrantz   A view of the right cylinder head. Leaking pushro...   Dec 18 2022, 09:05 PM
bkrantz   Half-shafts disconnected and CVs bagged.   Dec 18 2022, 09:07 PM
bkrantz   Everything underneath ready for the engine drop. ...   Dec 18 2022, 09:08 PM
bkrantz   I got out my trusty 914 motor-trans support.   Dec 19 2022, 07:36 PM
bkrantz   And my HF motorcycle lift.   Dec 19 2022, 07:37 PM
bkrantz   And after removing the cross-bar bolts and the tra...   Dec 19 2022, 07:38 PM
bkrantz   Of course I found one forgotten connection: the ca...   Dec 19 2022, 07:40 PM
bkrantz   And the oil dipstick, which was the highest compon...   Dec 19 2022, 07:43 PM
bkrantz   Anyway, I got the motor and trans fully lowered. ...   Dec 19 2022, 07:46 PM
bkrantz   Time to elevate the jack on one side.   Dec 19 2022, 07:48 PM
bkrantz   Success! (and also the 6000th post in this th...   Dec 19 2022, 07:49 PM
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