|
|

|
Porsche, and the Porsche crest are registered trademarks of Dr. Ing. h.c. F. Porsche AG.
This site is not affiliated with Porsche in any way. Its only purpose is to provide an online forum for car enthusiasts. All other trademarks are property of their respective owners. |
|
|
| bkrantz |
Oct 16 2019, 08:47 PM
Post
#1
|
|
914 Guru ![]() ![]() ![]() ![]() ![]() Group: Members Posts: 8,671 Joined: 3-August 19 From: SW Colorado Member No.: 23,343 Region Association: Rocky Mountains
|
I realize most rebuilds go from the inside to the outside, but I am struck by how straight and clean the outer panels, including paint, look on my 73 2.0. And all the nasty stuff is hidden underneath--which I know is also not unusual.
Any way, I bought the car knowing most of what it was: a 2.0 with all the sport and appearance group equipment, including 5 good Fuchs, and the original fuel injection. The original engine is confirmed by a COA. In contrast to the exterior the interior was mixed at best, with some funky carpet. And the front and rear trunks (and engine compartment, and interior) had been sprayed with black undercoating. So after a month, I have the car stripped to a bare shell, except for suspension and steering. I measured everything I could, and the body is very square and on spec. I need to patch some local rust spots, and replace the rear floor. And then do some minor straightening: right headlight bucket, front edge of right front fender, rear panel, etc. Attached thumbnail(s) |
bkrantz Rebuiding Inside-out Oct 16 2019, 08:47 PM
bkrantz And I took a quick look at the rear panel. More w... May 4 2020, 08:26 PM
BeatNavy Ok, that helps fill in the gap, thank you! I... May 5 2020, 04:42 AM
bkrantz Never enough tools!
https://www.amazon.com/gp... May 5 2020, 09:42 PM
bkrantz First job today was to weld up the "extra... May 6 2020, 08:00 PM
bkrantz I then gave the other panels another smoothing pas... May 6 2020, 08:03 PM
bkrantz Front right May 6 2020, 08:03 PM
bkrantz Left cowl May 6 2020, 08:04 PM
bkrantz Right cowl May 6 2020, 08:04 PM
bkrantz And I made a first check of the right rear fender.... May 6 2020, 08:06 PM
bkrantz I took a break from panel work today. The first t... May 7 2020, 08:20 PM
bkrantz First step was to cut off the remains bit of stud,... May 7 2020, 08:22 PM
bkrantz Then I tapped the new hole (M8 x 1.0). May 7 2020, 08:22 PM
bkrantz Here's the new stud screwed in place. May 7 2020, 08:23 PM
bkrantz And then tack-welded (along with the PO hole) and ... May 7 2020, 08:24 PM
bkrantz Next, I went to work on the trunk lid. As I previ... May 7 2020, 08:26 PM
bkrantz Today, I went after more of the foam. I managed t... May 7 2020, 08:28 PM
bkrantz I broke out the bore scope to see the degree of ru... May 7 2020, 08:29 PM
bkrantz Here's a shot from inside the space between th... May 7 2020, 08:31 PM
raynekat
Here's a shot from inside the space between t... May 7 2020, 10:06 PM
Kansas 914 I wonder if there is a chemical that would "e... May 8 2020, 08:32 AM
bbrock
I wonder if there is a chemical that would ... May 8 2020, 10:40 AM
BeatNavy Is that the same foam used in the body above tail ... May 8 2020, 03:50 PM
bkrantz Not sure. The foam in the trunk lid rib is yellow... May 8 2020, 08:55 PM
bkrantz In any case, I made a foam scooping and pulling to... May 8 2020, 08:57 PM
bkrantz After a couple of hours: May 8 2020, 08:58 PM
bkrantz I got 99% of the foam. And the rust looks minimal... May 8 2020, 08:58 PM
gereed75 Some brake cleaners may work to dissolve foam, but... May 9 2020, 04:45 AM
Dion I don’t know how I missed this thread, maybe the... May 9 2020, 06:24 AM
bkrantz Thanks, Dion. Doing the work, and the documentati... May 9 2020, 08:11 PM
bkrantz Speaking of foam, has anyone replaced the foam in ... May 9 2020, 08:12 PM
bkrantz More work on the trunk lid today. Here's the ... May 9 2020, 08:13 PM
bkrantz The patch requires a double curve, one sharper and... May 9 2020, 08:14 PM
bkrantz Fit in place. May 9 2020, 08:15 PM
bkrantz Tack-welded in place. The thin metal around the e... May 9 2020, 08:16 PM
bkrantz And all welded in place. Grinding tomorrow. May 9 2020, 08:17 PM
bkrantz I also welded a small crack in the rib along the r... May 9 2020, 08:18 PM
bkrantz And I welded two holes in the middle of the trunk ... May 9 2020, 08:19 PM
bkrantz Got back to work on the trunk lid today. Grinding... May 10 2020, 08:11 PM
bkrantz Grinding down the crack welding in the right side ... May 10 2020, 08:12 PM
bkrantz And grinding down the welding around the patch. I... May 10 2020, 08:13 PM
bkrantz I then set the trunk lid back on the car, propped ... May 10 2020, 08:14 PM
bkrantz The trailing edge has been bent inward. I suspect... May 10 2020, 08:17 PM
bkrantz On the left side, the bend is more abrupt. I need... May 10 2020, 08:18 PM
bkrantz Meanwhile, I finished up the metal work on the rig... May 10 2020, 08:21 PM
bkrantz I worked more on the trunk lid today. First I mad... May 11 2020, 08:12 PM
bkrantz After some gentle prying, plus some more hammer wo... May 11 2020, 08:14 PM
bkrantz Looks good by eye. May 11 2020, 08:14 PM
bkrantz And even better from a few feet away. May 11 2020, 08:16 PM
jaredmcginness
And even better from a few feet away.
Love this... May 12 2020, 06:15 AM
raynekat I'd say just slap some paint on that baby Bob.... May 11 2020, 09:01 PM
bkrantz
I'd say just slap some paint on that baby Bob... May 12 2020, 07:40 PM
bkrantz More work one the trunk lid today, and playing wit... May 12 2020, 07:43 PM
bkrantz Here's a shallow dent in the outer skin, along... May 12 2020, 07:45 PM
bkrantz So heat the glue gun, apply to tab, stick on to ce... May 12 2020, 07:46 PM
bkrantz Not bad now. May 12 2020, 07:46 PM
bkrantz I pulled a few more dents in the outer skin with p... May 12 2020, 07:49 PM
bkrantz I then flipped the lid over and went after some de... May 12 2020, 07:50 PM
bkrantz But the hot glue is not strong enough and the pull... May 12 2020, 07:50 PM
bkrantz I could have done what a PO did, and drill holes f... May 12 2020, 07:53 PM
bkrantz Instead I welded on studs that my big slide hammer... May 12 2020, 07:54 PM
bkrantz Fist dent came out nicely. May 12 2020, 07:56 PM
bkrantz Second dent was going well, and then I pulled too ... May 12 2020, 07:57 PM
bkrantz Got the trunk lid done today. I welded up the hol... May 13 2020, 08:28 PM
bkrantz I used the same technique to pull the remaining si... May 13 2020, 08:30 PM
bkrantz While I had the welder going, I reattached the tru... May 13 2020, 08:33 PM
bkrantz Getting close to clearing the list! May 13 2020, 08:38 PM
bkrantz On to the next/last bit of significant metal work ... May 14 2020, 08:41 PM
bkrantz I am still pondering how I want to do this (fully ... May 14 2020, 08:43 PM
ElCee
I am still pondering how I want to do this (fully... May 16 2020, 04:14 AM
jaredmcginness Hmmm. I need to finish my battery tray and engine... May 15 2020, 10:05 AM
bkrantz I am leaning that way, too. I know I will install... May 15 2020, 09:15 PM
bkrantz Thanks--very clever solution. I decided to go old... May 16 2020, 08:54 PM
bkrantz And weld everything in place.
But first I pulled ... May 16 2020, 08:58 PM
bkrantz The underside is clean, and never welded. May 16 2020, 09:00 PM
bkrantz I used some solvent (3M Adhesive Remover seems to ... May 16 2020, 09:01 PM
bkrantz In fact, this piece was only attached by some epox... May 16 2020, 09:02 PM
bkrantz I started with the support, with some plug welds i... May 16 2020, 09:06 PM
bkrantz And then more plug welds on the side flanges. May 16 2020, 09:07 PM
bkrantz Here is the tray clamped in place. May 16 2020, 09:08 PM
bkrantz I started with more plug welds from inside the fen... May 16 2020, 09:09 PM
bkrantz And then finished up with welding the under side o... May 16 2020, 09:10 PM
bkrantz The list is almost done! May 16 2020, 09:11 PM
Tman914 Nice job by the way it’s looking really nice wor... May 17 2020, 02:27 PM
bkrantz Thanks, Tman.
No 914 work today, but when I took ... May 17 2020, 08:52 PM
raynekat
Thanks, Tman.
No 914 work today, but when I took... May 17 2020, 09:03 PM
bkrantz
Thanks, Tman.
No 914 work today, but when I too... May 18 2020, 08:12 PM
bkrantz I worked on the targa hoop top today, to remove a ... May 19 2020, 09:12 PM
bkrantz One more shot of my list. May 19 2020, 09:13 PM
tygaboy Your garage door thanks you! :lol: May 20 2020, 08:21 AM
bkrantz And I don't have to listen to the squealing gu... May 20 2020, 08:31 PM
bkrantz And so on to the last big chore on the body shell:... May 20 2020, 08:33 PM
bkrantz Here's a start, inside the front right fender. May 20 2020, 08:34 PM
Lilchopshop Bob, I love your thread and use it daily to guide ... May 21 2020, 08:12 AM
bkrantz
Bob, I love your thread and use it daily to guide... May 21 2020, 09:32 PM
Kansas 914
The shop does want to use the rotisserie, as well... May 22 2020, 10:24 AM
bkrantz Another bit of progress today. This does not look... May 23 2020, 08:15 PM
bbrock Simply amazing! That whiteboard is two years ... May 23 2020, 08:32 PM
bkrantz Back to the festival of weld grinding. It does ma... May 24 2020, 07:20 PM
bkrantz Inside the RR fender. May 24 2020, 07:20 PM
bkrantz Along the front panel lower seam. May 24 2020, 07:21 PM![]() ![]() |
|
Lo-Fi Version | Time is now: 25th April 2026 - 06:34 AM |
| All rights reserved 914World.com © since 2002 |
|
914World.com is the fastest growing online 914 community! We have it all, classifieds, events, forums, vendors, parts, autocross, racing, technical articles, events calendar, newsletter, restoration, gallery, archives, history and more for your Porsche 914 ... |