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> Rebuiding Inside-out
bkrantz
post Oct 16 2019, 08:47 PM
Post #1


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I realize most rebuilds go from the inside to the outside, but I am struck by how straight and clean the outer panels, including paint, look on my 73 2.0. And all the nasty stuff is hidden underneath--which I know is also not unusual.

Any way, I bought the car knowing most of what it was: a 2.0 with all the sport and appearance group equipment, including 5 good Fuchs, and the original fuel injection. The original engine is confirmed by a COA. In contrast to the exterior the interior was mixed at best, with some funky carpet. And the front and rear trunks (and engine compartment, and interior) had been sprayed with black undercoating.

So after a month, I have the car stripped to a bare shell, except for suspension and steering. I measured everything I could, and the body is very square and on spec. I need to patch some local rust spots, and replace the rear floor. And then do some minor straightening: right headlight bucket, front edge of right front fender, rear panel, etc.


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bkrantz   Rebuiding Inside-out   Oct 16 2019, 08:47 PM
bkrantz   First set up for engine work. Very glad to have t...   Dec 19 2022, 07:50 PM
bkrantz   And just enough room to park the snow blower behin...   Dec 19 2022, 07:52 PM
JmuRiz   Nice! I have the same machine parked behind th...   Dec 19 2022, 10:02 PM
bkrantz   Nice! I have the same machine parked behind t...   Dec 20 2022, 08:20 PM
JmuRiz   Me too, I have it ready to go, but use it maybe ev...   Dec 21 2022, 10:34 AM
Netspeed   Just stumbled across this thread. The work is simp...   Dec 30 2022, 08:10 PM
930cabman   Just stumbled across this thread. The work is sim...   Jan 4 2023, 03:15 PM
bkrantz   Just stumbled across this thread. The work is sim...   Jan 4 2023, 08:15 PM
Netspeed   Just stumbled across this thread. The work is si...   Jan 6 2023, 01:49 PM
nivekdodge   Bob I'm out for a pushrod seal and tranny ...   Jan 3 2023, 09:52 PM
bkrantz   Bob I'm out for a pushrod seal and tranny...   Jan 4 2023, 08:15 PM
bkrantz   It's a new year, and time for some 914 work. ...   Jan 5 2023, 09:13 PM
bkrantz   After stripping all wires, cables, and fuel lines.   Jan 5 2023, 09:14 PM
bkrantz   Then the intake manifolds and all the sheet metal.   Jan 5 2023, 09:15 PM
bkrantz   Then the alternator.   Jan 5 2023, 09:16 PM
bkrantz   Then the outer blower housing.   Jan 5 2023, 09:17 PM
bkrantz   Then the blower cage plus the toothed wheel for th...   Jan 5 2023, 09:18 PM
bkrantz   Then the inner blower housing.   Jan 5 2023, 09:19 PM
bkrantz   Somewhere in here is one or more oil leaks. See m...   Jan 5 2023, 09:20 PM
bkrantz   More disassembly, on my quest to find the oil leak...   Jan 9 2023, 08:00 PM
bkrantz   And I used a puller to take off the blower hub.   Jan 9 2023, 08:01 PM
bkrantz   I finally drained the oil. This was the second fi...   Jan 9 2023, 08:03 PM
bkrantz   And with the cross bar and engine mounts, I could ...   Jan 9 2023, 08:04 PM
bkrantz   Pump cover off.   Jan 9 2023, 08:05 PM
bkrantz   After some more investigation, as reported on my o...   Jan 14 2023, 09:38 PM
bkrantz   Here's the cover, cleaned up and old sealant r...   Jan 14 2023, 09:39 PM
bkrantz   To check the cover flatness, I sprayed the mount s...   Jan 14 2023, 09:40 PM
bkrantz   800 grit paper on the aluminum.   Jan 14 2023, 09:41 PM
bkrantz   Some light sanding shows that two corners are high...   Jan 14 2023, 09:42 PM
bkrantz   I got out some 400 grit paper, to start making the...   Jan 14 2023, 09:43 PM
bkrantz   First round of sanding, and the cover sure looks u...   Jan 14 2023, 09:44 PM
bkrantz   After about 30 minutes, but still not quite even. ...   Jan 14 2023, 09:46 PM
930cabman   I would bet there is a probability for leakage at ...   Jan 15 2023, 08:19 AM
bkrantz   I would bet there is a probability for leakage at...   Jan 15 2023, 08:41 PM
bkrantz   More 400 grit. Not perfect but getting tired, so ...   Jan 15 2023, 08:43 PM
bkrantz   Then 800 grit.   Jan 15 2023, 08:43 PM
bkrantz   And 1000 grit. Shiny and ready.   Jan 15 2023, 08:44 PM
930cabman   With a very thin paper gasket?   Jan 16 2023, 06:01 AM
bkrantz   With a very thin paper gasket? Good question. ...   Jan 16 2023, 08:24 PM
930cabman   With a very thin paper gasket? Good question. ...   Jan 17 2023, 05:55 AM
bkrantz   [quote name='bkrantz' post='3051683' date='Jan 16...   Jan 17 2023, 08:52 PM
Puebloswatcop   Hoping that after all of the detective work and ma...   Jan 16 2023, 06:30 PM
bkrantz   Hoping that after all of the detective work and m...   Jan 16 2023, 08:24 PM
bkrantz   While I wait to source engine parts, I figure it...   Jan 16 2023, 08:27 PM
bkrantz   Let's tackle the problems with the left door. ...   Jan 16 2023, 08:30 PM
bkrantz   Interior hardware removed.   Jan 16 2023, 08:31 PM
bkrantz   Door card removed.   Jan 16 2023, 08:31 PM
bkrantz   And plastic sheeting.   Jan 16 2023, 08:32 PM
bkrantz   I tried to be careful, but after several small tea...   Jan 16 2023, 08:33 PM
bkrantz   Some (or lots) of grease on the mechanism and link...   Jan 16 2023, 08:35 PM
930cabman   Some (or lots) of grease on the mechanism and lin...   Jan 17 2023, 05:54 AM
bkrantz   Some (or lots) of grease on the mechanism and li...   Jan 17 2023, 08:51 PM
bkrantz   I took out the door stop. I expected the problem ...   Jan 16 2023, 08:37 PM
bkrantz   Yup, the old arm has a fair amount of where.   Jan 16 2023, 08:38 PM
bkrantz   But the problem turns out to be one of the bushing...   Jan 16 2023, 08:39 PM
bkrantz   At some point the nylon(?) bushing stopped turned,...   Jan 16 2023, 08:43 PM
bkrantz   But feeling optimistic, I tried to install the bus...   Jan 16 2023, 08:45 PM
nivekdodge   But feeling optimistic, I tried to install the bu...   Jan 16 2023, 08:56 PM
bkrantz   But feeling optimistic, I tried to install the b...   Jan 17 2023, 08:49 PM
930cabman   [quote name='nivekdodge' post='3051704' date='Jan...   Jan 18 2023, 05:56 AM
bkrantz   Then I dug into the trunk lock. When I set this u...   Jan 16 2023, 08:46 PM
bkrantz   Lock back on the bench. Still does not work.   Jan 16 2023, 08:47 PM
bkrantz   All apart.   Jan 16 2023, 08:48 PM
bkrantz   Time to fine-tune the lock sliding pins. When I g...   Jan 16 2023, 08:51 PM
nivekdodge   :D   Jan 19 2023, 09:16 PM
930cabman   Returning to the oil pump "leak", I have...   Jan 21 2023, 02:40 PM
bkrantz   Back to 914 work today. I have been distracted al...   Jan 21 2023, 07:57 PM
bkrantz   Anyway, I finished evening out the slide pins on t...   Jan 21 2023, 07:58 PM
bkrantz   Here's the lock assembled.   Jan 21 2023, 07:59 PM
bkrantz   And installed in the trunk wall.   Jan 21 2023, 07:59 PM
bkrantz   It works! Now I can lock (and unlock) the tru...   Jan 21 2023, 08:00 PM
bkrantz   Back to working on the door locks. I removed the ...   Jan 21 2023, 08:02 PM
bkrantz   With the plastic sheet removed (and destroyed) I g...   Jan 21 2023, 08:03 PM
bkrantz   Just like the left side, the key in the exterior h...   Jan 21 2023, 08:04 PM
bkrantz   And then the key easily unlocks the door.   Jan 21 2023, 08:05 PM
bkrantz   To see if the door card interferes with the lockin...   Jan 21 2023, 08:06 PM
bkrantz   Still works! And as others suggested, I check...   Jan 21 2023, 08:08 PM
bkrantz   OK, that's one more task done.   Jan 21 2023, 08:09 PM
bkrantz   I got these door stay rebuild kits delivered yeste...   Jan 22 2023, 08:25 PM
bkrantz   Pretty easy to strip the stays apart, and remove t...   Jan 22 2023, 08:26 PM
bkrantz   One side rebuilt.   Jan 22 2023, 08:28 PM
bkrantz   And installed. Now this door has two firm opened ...   Jan 22 2023, 08:29 PM
bkrantz   I actually did both sides.   Jan 22 2023, 08:33 PM
bkrantz   Back to working on oil leaks, and the pump. I set...   Jan 23 2023, 08:04 PM
bkrantz   Measuring from the face of the pump to the tops of...   Jan 23 2023, 08:05 PM
bkrantz   I got measurements from .000" to .002", ...   Jan 23 2023, 08:07 PM
bkrantz   The gasket I have in my supply measures .0045...   Jan 23 2023, 08:08 PM
bkrantz   Before quitting, I took out the clock. I am still...   Jan 23 2023, 08:09 PM
bkrantz   And I pulled the speedometer, too. This read abou...   Jan 23 2023, 08:11 PM
bkrantz   OK, time to start another project. I want to add ...   Jan 25 2023, 08:53 PM
bkrantz   A trial fitting. Yes, the stock sensor will live ...   Jan 25 2023, 08:55 PM
bkrantz   A view from above the sheet metal. The stock hole...   Jan 25 2023, 08:57 PM
bkrantz   The pressure gauge will also need a new wire from ...   Jan 25 2023, 08:59 PM
bkrantz   Into the center tunnel.   Jan 25 2023, 09:00 PM
bkrantz   Up to the shift console.   Jan 25 2023, 09:00 PM
bkrantz   Ready for the gauge.   Jan 25 2023, 09:01 PM
bkrantz   And ready at the engine end.   Jan 25 2023, 09:01 PM
bkrantz   A bit more progress (or planning) for the oil pres...   Jan 28 2023, 07:48 PM
bkrantz   The hole in the sheet metal is tool small, but not...   Jan 28 2023, 07:49 PM
bkrantz   Here's the configuration I have in mind. I kn...   Jan 28 2023, 07:51 PM
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