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> Rebuiding Inside-out
bkrantz
post Oct 16 2019, 08:47 PM
Post #1


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I realize most rebuilds go from the inside to the outside, but I am struck by how straight and clean the outer panels, including paint, look on my 73 2.0. And all the nasty stuff is hidden underneath--which I know is also not unusual.

Any way, I bought the car knowing most of what it was: a 2.0 with all the sport and appearance group equipment, including 5 good Fuchs, and the original fuel injection. The original engine is confirmed by a COA. In contrast to the exterior the interior was mixed at best, with some funky carpet. And the front and rear trunks (and engine compartment, and interior) had been sprayed with black undercoating.

So after a month, I have the car stripped to a bare shell, except for suspension and steering. I measured everything I could, and the body is very square and on spec. I need to patch some local rust spots, and replace the rear floor. And then do some minor straightening: right headlight bucket, front edge of right front fender, rear panel, etc.


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bkrantz   Rebuiding Inside-out   Oct 16 2019, 08:47 PM
bkrantz   And a new ground jumper, for the light.   Mar 9 2023, 08:55 PM
bkrantz   And an extension lead for powering the light, sinc...   Mar 9 2023, 08:57 PM
bkrantz   All wired up.   Mar 9 2023, 08:57 PM
bkrantz   Power off: the needle sits on the rest.   Mar 9 2023, 08:59 PM
bkrantz   Power on: the gauge reads 0. Maybe this will work...   Mar 9 2023, 08:59 PM
bkrantz   Before filling the case with new oil, I fixed one ...   Mar 11 2023, 08:13 PM
bkrantz   Draining the remaining oil. Looks like one of tho...   Mar 11 2023, 08:16 PM
bkrantz   All the strainer parts. Last year I assembled the...   Mar 11 2023, 08:17 PM
bkrantz   This time, a bit of spray gasket.   Mar 11 2023, 08:18 PM
bkrantz   Back together and leak-proof?   Mar 11 2023, 08:20 PM
bkrantz   My choice for the first regular oil fill. Should ...   Mar 11 2023, 08:21 PM
bkrantz   Then a puzzling moment. I tried to pour the first...   Mar 11 2023, 08:30 PM
bkrantz   Yup. Another stellar moment. Sigh.   Mar 11 2023, 08:32 PM
bkrantz   At least the oil goes in now. But I spilled a bit...   Mar 11 2023, 08:36 PM
bkrantz   I did some cleaning up on the engine today. And t...   Mar 12 2023, 07:42 PM
bkrantz   Done. But getting too late to try starting the en...   Mar 12 2023, 07:43 PM
bkrantz   I did have time to swap out the original bulb in t...   Mar 12 2023, 07:44 PM
bkrantz   It works.   Mar 12 2023, 07:44 PM
bkrantz   OK, time to try an engine start. I got out the ex...   Mar 13 2023, 07:26 PM
bkrantz   Success! It was kinda cold and rough to start...   Mar 13 2023, 07:30 PM
bkrantz   Enough engine (and exhaust) for today. A whole ne...   Mar 13 2023, 07:32 PM
bkrantz   Somebody has had this open before! The retain...   Mar 13 2023, 07:35 PM
bkrantz   I did the usual gentle prying round and round, unt...   Mar 13 2023, 07:36 PM
bkrantz   I did notice these marks on the dial. Reference m...   Mar 13 2023, 07:37 PM
bkrantz   Remove two screws on the back...   Mar 13 2023, 07:38 PM
bkrantz   And out comes the gauge guts.   Mar 13 2023, 07:39 PM
bkrantz   My odometer had the typical problem: the drive com...   Mar 13 2023, 07:41 PM
bkrantz   And eventually reaches the pot metal gear on the r...   Mar 13 2023, 07:43 PM
bkrantz   For access, I removed the speedometer drive module...   Mar 13 2023, 07:45 PM
bkrantz   Then I removed the secondary shaft and the small g...   Mar 13 2023, 07:47 PM
bkrantz   Secondary shaft and small gears.   Mar 13 2023, 07:48 PM
bkrantz   The main shaft pulled out easy, since the metal ge...   Mar 13 2023, 07:50 PM
bkrantz   All the main odometer parts.   Mar 13 2023, 07:51 PM
bkrantz   Here's the end of the shaft with marks from sp...   Mar 13 2023, 07:52 PM
bkrantz   To make a "permanent" grip and fix, I fi...   Mar 13 2023, 07:57 PM
bkrantz   Then I deformed the hole in the metal gear with so...   Mar 13 2023, 07:58 PM
bkrantz   Perfect! It took gentle hammer taps to seat t...   Mar 13 2023, 07:59 PM
bkrantz   Then the secondary shaft the the small gears. I s...   Mar 13 2023, 08:01 PM
bkrantz   That takes care of the odometer. Next up, the spe...   Mar 13 2023, 08:03 PM
Cairo94507   Amazing- I believe the needle is a press-fit, if I...   Mar 14 2023, 06:53 AM
930cabman   Once again, Bob nails it with a great tutorial T...   Mar 14 2023, 10:00 AM
bkrantz   As best I can tell, this is the adjustment screw f...   Mar 15 2023, 07:28 PM
bkrantz   Reassembly: mount the speedo drive on the rest of ...   Mar 15 2023, 07:30 PM
bkrantz   I glued the center cap back onto the needle.   Mar 15 2023, 07:32 PM
bkrantz   And I cleaned the dial face--no dirt or fingerprin...   Mar 15 2023, 07:33 PM
bkrantz   Back into the housing.   Mar 15 2023, 07:35 PM
bkrantz   Then I cleaned the glass and all the rings.   Mar 15 2023, 07:36 PM
bkrantz   Again, the goal is no fingerprints.   Mar 15 2023, 07:37 PM
bkrantz   Rings and glass back onto the housing.   Mar 15 2023, 07:38 PM
bkrantz   And then crimping the retaining ring flange. Agai...   Mar 15 2023, 07:39 PM
bkrantz   Looks pretty good.   Mar 15 2023, 07:39 PM
bkrantz   I plugged the odometer reset cable in.   Mar 15 2023, 07:40 PM
bkrantz   Before installation, I needed to deal with there l...   Mar 15 2023, 07:42 PM
bkrantz   I pulled up the carpet and re-routed the cable.   Mar 15 2023, 07:45 PM
bkrantz   Now there is plenty of spare length.   Mar 15 2023, 07:46 PM
bkrantz   I put the rubber retaining ring on the gauge.   Mar 15 2023, 07:47 PM
bkrantz   Speedometer installed. It sure looks clean. The ...   Mar 15 2023, 07:48 PM
bkrantz   Here's the reset cable.   Mar 15 2023, 07:49 PM
bkrantz   And everything put back together underneath. I di...   Mar 15 2023, 07:51 PM
bkrantz   Making progress.   Mar 15 2023, 07:52 PM
bkrantz   And losing progress. It looks like the oil strain...   Mar 15 2023, 07:53 PM
Van B   A billet part here would be totally worth the mone...   Mar 15 2023, 08:05 PM
nivekdodge   I've been trying to remove the set screw on th...   Mar 15 2023, 08:26 PM
bkrantz   I've been trying to remove the set screw on t...   Mar 16 2023, 09:39 PM
nivekdodge   [quote name='nivekdodge' post='306539...   Mar 17 2023, 12:47 PM
930cabman   I always use new paper gaskets and permatex sealan...   Mar 16 2023, 06:04 AM
bkrantz   I always use new paper gaskets and permatex seala...   Mar 16 2023, 09:47 PM
bkrantz   Another trip to Tucson, and another stop at my fav...   Mar 18 2023, 10:05 PM
ogdougy   Hey, thats my second home. So many sheets of metal...   Mar 18 2023, 10:25 PM
bkrantz   Home again, and the strainer cover continued to le...   Mar 27 2023, 07:15 PM
bkrantz   There goes 4 new quarts of Valvoline race oil. An...   Mar 27 2023, 07:17 PM
bkrantz   While waiting for new gaskets, I got back to the i...   Mar 29 2023, 07:31 PM
bkrantz   Starting on the left door, with adhesive strip att...   Mar 29 2023, 07:32 PM
bkrantz   Plus the plastic liner. Note that with extreme ad...   Mar 29 2023, 07:34 PM
bkrantz   Door card on, plus the winder and the latch surrou...   Mar 29 2023, 07:35 PM
bkrantz   Then my least favorite part: the retaining spring ...   Mar 29 2023, 07:38 PM
bkrantz   All done.   Mar 29 2023, 07:39 PM
bkrantz   Then I did the right door, with basically the same...   Mar 29 2023, 07:40 PM
bkrantz   The difference is the lower part of the armrest. ...   Mar 29 2023, 07:41 PM
bkrantz   Done here, too.   Mar 29 2023, 07:42 PM
bkrantz   View from the inside. Looks ready to drive.   Mar 29 2023, 07:43 PM
bkrantz   Back home again, and with snow mostly gone, it was...   Apr 9 2023, 06:54 PM
bkrantz   Unlike the speedo, the tach had never been opened,...   Apr 9 2023, 06:56 PM
bkrantz   50 years of stuff on the inside of the glass.   Apr 9 2023, 06:56 PM
bkrantz   All cleaned and back together. Yes, the rim paint...   Apr 9 2023, 06:57 PM
bkrantz   Back in place, and looks good. Now the left gauge ...   Apr 9 2023, 06:59 PM
bkrantz   I removed the left gauge. I hope somebody took a ...   Apr 10 2023, 07:34 PM
bkrantz   Last one.   Apr 10 2023, 07:35 PM
bkrantz   Not as bad as the tach glass, but still dirty.   Apr 10 2023, 07:36 PM
bkrantz   Cleaned and reassembled.   Apr 10 2023, 07:37 PM
bkrantz   Happy clean glass all across.   Apr 10 2023, 07:38 PM
Dion   Beautiful work on the gauges!   Apr 10 2023, 08:14 PM
bkrantz   Beautiful work on the gauges! Thanks. Once...   Apr 11 2023, 08:06 PM
bkrantz   I got some vinyl caps, designed for 2.5 inch fence...   Apr 12 2023, 07:27 PM
bkrantz   I tied them together in pairs.   Apr 12 2023, 07:28 PM
bkrantz   And now have some handy covers for the intakes.   Apr 12 2023, 07:29 PM
bkrantz   Then I got out new gaskets for the strainer and dr...   Apr 12 2023, 07:30 PM
bkrantz   Strainer and cover installed--and I made sure it w...   Apr 12 2023, 07:31 PM
bkrantz   And torqued properly.   Apr 12 2023, 07:32 PM
bkrantz   And the drain plug, too. Maybe this time it will ...   Apr 12 2023, 07:33 PM
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