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> Rebuiding Inside-out
bkrantz
post Oct 16 2019, 08:47 PM
Post #1


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I realize most rebuilds go from the inside to the outside, but I am struck by how straight and clean the outer panels, including paint, look on my 73 2.0. And all the nasty stuff is hidden underneath--which I know is also not unusual.

Any way, I bought the car knowing most of what it was: a 2.0 with all the sport and appearance group equipment, including 5 good Fuchs, and the original fuel injection. The original engine is confirmed by a COA. In contrast to the exterior the interior was mixed at best, with some funky carpet. And the front and rear trunks (and engine compartment, and interior) had been sprayed with black undercoating.

So after a month, I have the car stripped to a bare shell, except for suspension and steering. I measured everything I could, and the body is very square and on spec. I need to patch some local rust spots, and replace the rear floor. And then do some minor straightening: right headlight bucket, front edge of right front fender, rear panel, etc.


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bkrantz   Rebuiding Inside-out   Oct 16 2019, 08:47 PM
bkrantz   Before tempting fate too much, I poured in one qua...   Apr 12 2023, 07:34 PM
bkrantz   My next task is dealing with brakes. First step: ...   Apr 12 2023, 07:35 PM
bkrantz   Starting in the front, Textar pads removed.   Apr 12 2023, 07:37 PM
bkrantz   I lightly scuffed the disk with some medium emery ...   Apr 12 2023, 07:38 PM
bkrantz   And did the same with the pads.   Apr 12 2023, 07:38 PM
bkrantz   Left front done.   Apr 12 2023, 07:40 PM
bkrantz   And the right front.   Apr 12 2023, 07:41 PM
bkrantz   I started on the rears, but got side-tracked. The...   Apr 12 2023, 07:43 PM
bkrantz   No drips! So I put in another 2 quarts. And ...   Apr 13 2023, 07:46 PM
bkrantz   I had a few minutes between other stuff today, and...   Apr 18 2023, 08:06 PM
bkrantz   Tool in use. Just big enough to fit over piston.   Apr 18 2023, 08:08 PM
bkrantz   Success (I hope).   Apr 18 2023, 08:08 PM
bkrantz   Uh-oh. The tool looks a little worn. Now to get ...   Apr 18 2023, 08:09 PM
930cabman   Uh-oh. The tool looks a little worn. Now to get...   Apr 19 2023, 09:26 AM
Dion   :) necessity the mother of invention!   Apr 19 2023, 07:13 AM
bkrantz   :) necessity the mother of invention! And t...   Apr 19 2023, 07:36 PM
Puebloswatcop   Well Bob, I think she might have you pegged this t...   Apr 20 2023, 05:29 PM
bkrantz   Well Bob, I think she might have you pegged this ...   Apr 22 2023, 09:11 PM
bkrantz   I had a distracting week, especially with a good f...   Apr 26 2023, 07:22 PM
bkrantz   .004" clearance.   Apr 26 2023, 07:22 PM
bkrantz   And I had a chance to use my Facom angle wrench, t...   Apr 26 2023, 07:23 PM
bkrantz   Left side done, too.   Apr 26 2023, 07:24 PM
bkrantz   With that, I have done just about everything on th...   Apr 26 2023, 07:25 PM
FlacaProductions   You set the inside, as well - right?   Apr 26 2023, 07:35 PM
bkrantz   You set the inside, as well - right? Yes I did-...   Apr 27 2023, 07:54 PM
bkrantz   Still thinking about the somewhat weak brake perfo...   Apr 30 2023, 06:40 PM
bkrantz   I pulled the splash pan off and confirmed that I c...   Apr 30 2023, 06:42 PM
bkrantz   I know that people have applied different devices ...   Apr 30 2023, 06:45 PM
bkrantz   Close up of the bracket, made from a piece of 1/8 ...   Apr 30 2023, 06:47 PM
bkrantz   First installation. I know the hose clamp is a bit...   Apr 30 2023, 06:50 PM
bkrantz   Right end.   Apr 30 2023, 06:50 PM
bkrantz   The MC seems much stiffer when I pulled on it, and...   Apr 30 2023, 06:52 PM
930cabman   How is she running? oil leak?   May 1 2023, 12:23 PM
bkrantz   How is she running? oil leak? I have to admit I...   May 1 2023, 08:34 PM
bkrantz   I decided to add one more brace to the master cyli...   May 1 2023, 08:36 PM
bkrantz   I re-installed the splash shield. Some dirty spot...   May 1 2023, 08:37 PM
bkrantz   Time to put the wheels on--got out the mounting lu...   May 1 2023, 08:39 PM
bkrantz   My 914 is back on its own wheels for the first tim...   May 1 2023, 08:41 PM
bkrantz   That pretty much clears the winter task list.   May 1 2023, 08:42 PM
bkrantz   OK, here's the start to the driving season lis...   May 1 2023, 08:44 PM
930cabman   Short lists are good :beer2:   May 2 2023, 05:58 AM
Puebloswatcop   Someday I hope my list gets that short..... :Qarl:   May 3 2023, 05:37 PM
bkrantz   Busy garage day. First I put the summer tires on ...   May 3 2023, 07:41 PM
bkrantz   Then I put the street treads on my Suburban (savin...   May 3 2023, 07:42 PM
bkrantz   Then I fired up the 914, let it warm up, and balan...   May 3 2023, 07:43 PM
bkrantz   Last parts to install: air filters.   May 3 2023, 07:44 PM
bkrantz   That's 100% of the engine bay again.   May 3 2023, 07:45 PM
DRPHIL914   That's 100% of the engine bay again. is tha...   May 5 2023, 08:57 AM
bkrantz   [quote name='bkrantz' post='3075655' date='May 3 ...   May 5 2023, 08:01 PM
bkrantz   I went for a 20 minute drive and all was good. Be...   May 3 2023, 07:47 PM
bkrantz   Some other good news: I like my new oil pressure g...   May 3 2023, 07:49 PM
DRPHIL914   Some other good news: I like my new oil pressure ...   May 5 2023, 08:53 AM
bkrantz   Some other good news: I like my new oil pressure...   May 5 2023, 07:59 PM
bkrantz   I almost forgot I replaced the door stays. Nice fo...   May 3 2023, 07:52 PM
FlacaProductions   Curious - where does your oil pressure gauge start...   May 3 2023, 07:54 PM
bkrantz   Curious - where does your oil pressure gauge star...   May 3 2023, 08:00 PM
bkrantz   Finally, when I shut it off in the garage I did no...   May 3 2023, 07:56 PM
FlacaProductions   Ok - interesting - thank you. Wonder why mine is ...   May 3 2023, 08:26 PM
930cabman   Looks like victory on several fronts. Will you s...   May 4 2023, 05:02 AM
bkrantz   Looks like victory on several fronts. Will you ...   May 4 2023, 07:57 PM
Cairo94507   Congratulations on a great 1st 2023 drive Bob. No...   May 4 2023, 07:35 AM
bkrantz   Congratulations on a great 1st 2023 drive Bob. N...   May 4 2023, 07:58 PM
930cabman   Congrats on a great project, but are they ever com...   May 5 2023, 04:53 AM
bkrantz   Took a fun drive to our local C&C today, with ...   May 6 2023, 06:41 PM
bkrantz   And a 914-Subaru, with Subaru drive train. Note t...   May 6 2023, 06:42 PM
bkrantz   I looked under my 914, parked since I drove it hom...   May 8 2023, 06:32 PM
DRPHIL914   I looked under my 914, parked since I drove it ho...   May 9 2023, 06:55 AM
bkrantz   I looked under my 914, parked since I drove it h...   May 9 2023, 09:08 PM
Puebloswatcop   I looked under my 914, parked since I drove it ho...   May 9 2023, 10:31 AM
ClayPerrine   IF it doesn't leak oil, it doesn't have an...   May 9 2023, 12:31 PM
bkrantz   IF it doesn't leak oil, it doesn't have a...   May 9 2023, 09:09 PM
930cabman   IF it doesn't leak oil, it doesn't have ...   May 10 2023, 04:36 PM
Puebloswatcop   Hi Bob, have you though of using leak detection dy...   May 10 2023, 04:51 PM
bkrantz   Hi Bob, have you though of using leak detection d...   May 11 2023, 09:03 PM
bkrantz   AWOL for almost a month! But with good excuse...   Jun 8 2023, 07:54 PM
bkrantz   Now I need to get pack to working on my 914. To s...   Jun 8 2023, 07:55 PM
Puebloswatcop   Now I need to get pack to working on my 914. To ...   Jun 10 2023, 02:22 PM
bkrantz   Thanks for the reminder--and the tip. I did anoth...   Jun 11 2023, 07:11 PM
bkrantz   In any case, I put the car back on stands so I can...   Jun 11 2023, 07:14 PM
bkrantz   And I need to start looking for the oil leak sourc...   Jun 11 2023, 07:15 PM
nivekdodge   Bob, (smartshit answer) You could buy to conta...   Jun 11 2023, 08:08 PM
bkrantz   Bob, (smartshit answer) You could buy to cont...   Jun 12 2023, 07:25 PM
nivekdodge   Like I said, as longs as none of my friends see yo...   Jun 12 2023, 07:32 PM
bkrantz   I did a quick review of the brakes today. Every l...   Jun 13 2023, 07:30 PM
bkrantz   The rears also look good and spin. But the cleara...   Jun 13 2023, 07:32 PM
bkrantz   For my next test, I set up a prop for the brake pe...   Jun 13 2023, 07:40 PM
bkrantz   I set the rear brake pad clearance to .005" (...   Jun 17 2023, 07:20 PM
bkrantz   And again I tested brake action from L to R as I v...   Jun 17 2023, 07:21 PM
bkrantz   I hope I can cross the brakes off the list.   Jun 17 2023, 07:22 PM
bkrantz   And then the big problem. Where is the oil leak? ...   Jun 17 2023, 07:23 PM
bkrantz   Getting ready for finding the oil leak with my new...   Jun 19 2023, 07:51 PM
bkrantz   Just testing, and the light makes the dye glow bri...   Jun 19 2023, 07:52 PM
bkrantz   I figured I should clean off as much oil as possib...   Jun 19 2023, 07:54 PM
bkrantz   And then flushed it all with water. Once it dries...   Jun 19 2023, 07:55 PM
930cabman   :popcorn: :popcorn:   Jun 20 2023, 04:54 AM
Puebloswatcop   :popcorn: Drum Roll í ¾íµ   Jun 20 2023, 06:26 AM
bkrantz   Here we go, with the AC Delco fluorescent dye.   Jun 20 2023, 06:52 PM
bkrantz   Just to check, the Valvoline 20W-50 I used glows l...   Jun 20 2023, 06:53 PM
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