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| bkrantz |
Oct 16 2019, 08:47 PM
Post
#1
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914 Guru ![]() ![]() ![]() ![]() ![]() Group: Members Posts: 8,565 Joined: 3-August 19 From: SW Colorado Member No.: 23,343 Region Association: Rocky Mountains
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I realize most rebuilds go from the inside to the outside, but I am struck by how straight and clean the outer panels, including paint, look on my 73 2.0. And all the nasty stuff is hidden underneath--which I know is also not unusual.
Any way, I bought the car knowing most of what it was: a 2.0 with all the sport and appearance group equipment, including 5 good Fuchs, and the original fuel injection. The original engine is confirmed by a COA. In contrast to the exterior the interior was mixed at best, with some funky carpet. And the front and rear trunks (and engine compartment, and interior) had been sprayed with black undercoating. So after a month, I have the car stripped to a bare shell, except for suspension and steering. I measured everything I could, and the body is very square and on spec. I need to patch some local rust spots, and replace the rear floor. And then do some minor straightening: right headlight bucket, front edge of right front fender, rear panel, etc. Attached thumbnail(s) |
bkrantz Rebuiding Inside-out Oct 16 2019, 08:47 PM
bkrantz Mixed with a bit of dye, the oil glows orange. Jun 20 2023, 06:54 PM
bkrantz I poured the entire bottle into the oil fill, and ... Jun 20 2023, 06:55 PM
bkrantz I first ran the engine for about 30 seconds, to se... Jun 20 2023, 06:57 PM
bkrantz I then did 60 seconds (idle), 5 minutes (idle), an... Jun 20 2023, 07:00 PM
bkrantz I then did two sessions of about 8 to 10 minutes, ... Jun 20 2023, 07:07 PM
bkrantz I spent a lot of time looking with UV, and took a ... Jun 20 2023, 07:11 PM
bkrantz I also found a path of oil on the angular case pie... Jun 20 2023, 07:31 PM
bkrantz Bottom line, I am pretty sure that at least one th... Jun 20 2023, 07:35 PM
930cabman I feel your pain, built a 2056 and she runs great.... Jun 21 2023, 11:15 AM
Puebloswatcop Bob, Sorry you didn't have better luck with th... Jun 21 2023, 05:05 PM
bkrantz I took another look today, with regular light. He... Jun 22 2023, 08:48 PM
bkrantz Hard to see, but a possible second leak might be f... Jun 22 2023, 08:49 PM
bkrantz And so I stripped everything off the top of the mo... Jun 22 2023, 08:50 PM
bkrantz This time I put a bright red rag in the oil filler... Jun 22 2023, 08:52 PM
bkrantz Underneath, I removed the muffler, shift rod, and ... Jun 22 2023, 08:54 PM
bkrantz A piece of cardboard on each side to protect the s... Jun 22 2023, 08:56 PM
bkrantz Then time to undo the cross beam bolts and the tra... Jun 22 2023, 08:59 PM
bkrantz Ready for the second attempt to find and fix oil l... Jun 22 2023, 08:59 PM
Cairo94507 Man, I feel for you. Gotta love your determinatio... Jun 23 2023, 07:55 AM
Puebloswatcop Bob, I gotta say your love and dedication to this ... Jun 23 2023, 04:52 PM
bkrantz OK, here with go. Wait for a surprise(?) ending.
... Jun 23 2023, 06:47 PM
bkrantz Under UV, the same indication that the galley plug... Jun 23 2023, 06:48 PM
bkrantz No indication of leaks from the front seal. Jun 23 2023, 06:49 PM
bkrantz Some older-looking oil on the case flange and the ... Jun 23 2023, 06:51 PM
bkrantz Also left-over(?) oil on the rubber. Jun 23 2023, 06:52 PM
bkrantz Again the front seal looks dry--yay! Jun 23 2023, 06:53 PM
bkrantz Looks like the stock front plug is also leaking. Jun 23 2023, 06:54 PM
bkrantz Oil pooled on top of the filter, almost certainly ... Jun 23 2023, 06:56 PM
bkrantz As planned I went to remove the oil cooler, but th... Jun 23 2023, 06:57 PM
bkrantz The cooler seals actually look pretty good. But t... Jun 23 2023, 07:00 PM
bkrantz Yup, there's my creative plumbing for the dual... Jun 23 2023, 07:03 PM
bkrantz No denying now--this looks like a real leak. Jun 23 2023, 07:04 PM
bkrantz Looks leaky and cruddy. Jun 23 2023, 07:05 PM
bkrantz I pulled all the sheet metal on the right side for... Jun 23 2023, 07:06 PM
bkrantz And the oil filter mount. This gasket looks good. Jun 23 2023, 07:07 PM
bkrantz And finally the galley plugs. The upper one looks... Jun 23 2023, 07:08 PM
bkrantz And the lower one, too. Jun 23 2023, 07:09 PM
bkrantz And the stock plug. Jun 23 2023, 07:09 PM
bkrantz But the smaller plug on the right side, on the cas... Jun 23 2023, 07:11 PM
bkrantz I have to think about what to do with the oil pres... Jun 23 2023, 07:13 PM
bkrantz But I would rather try something different, probab... Jun 23 2023, 07:14 PM
FlacaProductions I would see if you could find a 42 Draft Design re... Jun 23 2023, 07:35 PM
930cabman Great detective work Bob, it's probable a bit ... Jun 24 2023, 05:58 AM
Cairo94507 Congratulations on chasing that down to its likely... Jun 24 2023, 07:12 AM
bkrantz
Congratulations on chasing that down to its likel... Jun 24 2023, 07:53 PM
bkrantz Starting to put things back together today. Step ... Jun 24 2023, 07:54 PM
bkrantz Step 2: clean the plugs. Jun 24 2023, 07:55 PM
bkrantz Step 3: apply thread sealant. Jun 24 2023, 07:56 PM
bkrantz Step 4: insert plugs and make TIGHT. Jun 24 2023, 07:57 PM
bkrantz Including the plugs on the cooler casting boss. Jun 24 2023, 07:58 PM
bkrantz Now thinking about the oil pressure sender. I kno... Jun 24 2023, 08:04 PM
bkrantz But the VDO threaded stud is longer than stock. Jun 24 2023, 08:06 PM
bkrantz And the VDO sender bottoms out in the case hole. Jun 24 2023, 08:07 PM
bkrantz I rummaged through my miscellaneous hardware and f... Jun 24 2023, 08:09 PM
bkrantz Plus a bit of thread sealant. Jun 24 2023, 08:10 PM
bkrantz I sure hope this cures the worst leak I had. Jun 24 2023, 08:11 PM
bkrantz A quick check on electrical conductivity--looks go... Jun 24 2023, 08:12 PM
bkrantz One more thing. The stock sheet metal hole will n... Jun 24 2023, 08:14 PM
bkrantz I got out my die grinder for the first time since ... Jun 24 2023, 08:16 PM
bkrantz I painted the raw edges (primer and black). The r... Jun 24 2023, 08:17 PM
bkrantz Then a bit of vinyl edging. Jun 24 2023, 08:18 PM
bkrantz This should work. Jun 24 2023, 08:18 PM
bkrantz Mini-marathon today to see if I can get everything... Jun 25 2023, 04:21 PM
bkrantz That means I get to use my special tool. I was ab... Jun 25 2023, 04:22 PM
bkrantz Then the oil cooler, with new seals. Jun 25 2023, 04:23 PM
bkrantz As is traditional, a dab of grease to hold them in... Jun 25 2023, 04:24 PM
bkrantz Cooler installed, but... Jun 25 2023, 04:24 PM
bkrantz Not enough clearance to bolt on the oil filter mou... Jun 25 2023, 04:25 PM
bkrantz So, remove the oil cooler and give the new filter ... Jun 25 2023, 04:26 PM
bkrantz And bolt on the mount with a new filter. BTW, I h... Jun 25 2023, 04:28 PM
bkrantz Cooler back on, and make double sure the seals are... Jun 25 2023, 04:30 PM
bkrantz With everything closed up, I did another cleaning ... Jun 25 2023, 04:31 PM
bkrantz Time to start with sheet metal and other air cool ... Jun 25 2023, 04:33 PM
bkrantz Uh-oh. This also does not clear the VDO pressure ... Jun 25 2023, 04:33 PM
bkrantz Another 10 minutes with the die grinder and the ha... Jun 25 2023, 04:35 PM
bkrantz Before I forget, a new head gasket for the intake ... Jun 25 2023, 04:36 PM
bkrantz And another small thing: the Hall sensor and brack... Jun 25 2023, 04:37 PM
bkrantz Check the clearance with the trigger wheel. Jun 25 2023, 04:38 PM
bkrantz OK, with motor mounts and the cross bar, ready for... Jun 25 2023, 04:39 PM
bkrantz Housing installed. Jun 25 2023, 04:40 PM
bkrantz Including the 2 bolts on the side for the oil cool... Jun 25 2023, 04:41 PM
bkrantz Right side upper sheet metal. Jun 25 2023, 04:42 PM
bkrantz Thermostat spring and cable. Jun 25 2023, 04:42 PM
bkrantz Right side intake manifold. Jun 25 2023, 04:43 PM
bkrantz Crank trigger wheel for good. I think I got it in... Jun 25 2023, 04:44 PM
bkrantz Blower cage. Jun 25 2023, 04:44 PM
bkrantz Left side duct work. Jun 25 2023, 04:45 PM
bkrantz Right side duct work. Jun 25 2023, 04:45 PM
bkrantz Alternator and belt. Jun 25 2023, 04:46 PM
bkrantz Alternator lead to starter, and insulated with 3M ... Jun 25 2023, 04:47 PM
bkrantz Front sheet metal. Jun 25 2023, 04:47 PM
bkrantz Speaking of leads, I made a new jumper to connect ... Jun 25 2023, 04:48 PM
bkrantz It goes here. Jun 25 2023, 04:50 PM
bkrantz That's it. The motor is ready to install (aga... Jun 25 2023, 05:11 PM
Cairo94507 Fingers crossed. :beer2: Jun 26 2023, 06:39 AM
bkrantz
Fingers crossed. :beer2:
Thanks. Jun 26 2023, 07:06 PM
bkrantz Ready to go up. Jun 26 2023, 07:07 PM
bkrantz Engine bolted in place. Then the two bottom sheet... Jun 26 2023, 07:08 PM
bkrantz CV joints bolted to flanges, with new gaskets and ... Jun 26 2023, 07:10 PM
bkrantz Shift rod. Jun 26 2023, 07:11 PM![]() ![]() |
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